Michael Simonte
Analyst · Deutsche Bank
Thank you, Dick, and good morning, everybody. Dick already covered the highlights on this quarter, our first quarter of 2012. So I'll get right into the details, starting with sales.
Net sales in the first quarter of 2012 increased 16.4% to approximately to $751.5 million and compared to $646 million in the first quarter of 2011. This increase of 16.4% on a year-over-year basis with higher than the 13% increase in U.S. light vehicle sales or the SAAR and approximately the same as the year-over-year growth in North American light vehicle sales.
On a sequential basis, AAM sales in the first quarter of 2012 were up $146 million, that's a 24% gain as compared to fourth quarter of 2011. Three major factors account for this increase. The first is seasonality. In the first quarter of 2012, there were 7 more straight-time production days in the U.S. than as compared to first quarter of 2011. This is a typical seasonal trend, and of course, that benefited our sales in the first quarter versus the fourth quarter.
The second issue is a widely reported and expected increase in GMT900 production volumes. In the first quarter of 2012, GM produced approximately 290,000 vehicles in this program. This compares to 226,000 in the fourth quarter of 2011.
The third and final issue is the launch of new business in 2012. For example, in the first quarter of 2012, AAM's supported production of 23,000 vehicle units in GM's global pick-up program, known as the GMI700, and we did this in Arcadia, Brazil and Rayong, Thailand . This compares to only 3,000 in the fourth quarter of 2011. This launch and others drove a nearly $30 million increase in our sale outside of North America on a year-over-year basis. And as Dick mentioned, keep in mind that over the next 3 years, we expect to launch $500 million of new business in Brazil, China, India and Thailand. This is a very positive development in terms of our business diversification, rapidly improving in these areas.
In the first quarter of 2012, our non-GM sales increased by approximately 9% on a year-over-year basis to $194 million. As a percentage of sales and as adjusted for the impact of our Hefei, China joint venture, our non-GM sales were approximately 30% of total sales in the first quarter of 2012. And that the GMT900 program ran at "normal levels," which we estimate to be approximately 260,000 units. We would have expected our non-GM sales to be about 33% of total sales, and that's right in line with where we ended 2011. As we work our way through this calendar year 2012 and launch new business with Mercedes and Daimler and Volvo and Mack and MNAL later this year, you will see that trend continue to improve.
All right. So our content per vehicle in the first quarter of 2012 was $1,475. This was relatively flat as compared to the first quarter of 2011. And remember that our content per vehicle is measured as the sales value of the products we deliver for our major North American light truck programs, this is consistent and comparable to the disclosures we've made over time.
Okay. Let's now move on to our profitability, which was solidly improved on a year-over-year basis. Gross profit was up $23.8 million or 21% to $139.2 million. Gross margin was 18.5% of sales. EBIT was up $16.3 million or 27% to $77.4 million. Our EBIT margin was at 10.3% of sales.
Net income in the quarter increased $13.5 million. That's a 36% increase to $51.2 million. Our net margin was 6.8% of sales and diluted EPS was 68% -- I'm sorry, $0.68 per share. Our GAAP-derived EBITDA was $114.1 million or 15.2% of sales in the first quarter of 2012. These GAAP results in our first quarter of 2012, included the net favorable impact of special items relating to the closure of our Detroit Manufacturing Complex and Cheektowaga Manufacturing Facility. These amounts included a $21.8 million post-retirement benefit curtailment gain and a $16.5 million net special charge and restructuring cost hit that we incurred in this quarter.
Excluding the impact of these special items, AAM's adjusted EBITDA in the first quarter of 2012 was $108.8 million or 14.5% of sales, this was in line with the top end of our annual profit guidance range for the year, a very good start for our company in 2012.
Now let me anticipate some questions about our sequential profit performance. As compared to the fourth quarter of 2011, our sequential operating income and EBITDA profit margins were approximately 12% and 13%, respectively. While this is short of our 25% target for incremental contribution margins, we expected this to be true in 2012 and communicated that expectation to you very clearly in our profit guidance. The primary issue affecting the comparability of our profit margins in 2012 as compared to 2011 is material cost inflation. As we had previously said, this issue is adversely affecting our profit margins in 2012. Combined with freight cost inflation, this cost headwind represents approximately 100 basis points, up -- maybe up to $35 million of adverse margin impact in 2012.
The impact of this year-over-year cost driver is greater earlier in the year. This is true because we started to incur these material cost pressures in the second half of 2011. A second issue affecting the comparability of our profit margins in 2012 versus 2011 is the recognition of deferred revenue under the 2008 AAM-GM agreement.
The 2008 AAM-GM agreement resulted in GM providing our company a total of $213 million of financial support to fund buyouts and buy-downs related to the transition of UAW representative legacy labor at AAM's original location. Under GAAP, these payments have been recognized as revenue by AAM under the term of the collective bargaining agreement covering these locations. This labor contract, as I'm sure you know, expired on February 25 of 2012. As a result, our revenue recognition for this agreement also terminated in February of 2012.
The net impact of the cessation of the deferred revenue recognition related to this agreement is estimated to be a reduction in sales revenue of approximately $48 million and the net adverse profit impact of approximately $35 million for the full year 2012. And of course, this is as compared to the full year 2011.
Now in the first quarter of 2012, because this issue really only changed for the month of March, the net impact was a reduction in sales of approximately $5 million, $4.7 million to be exact and a net adverse profit impact of approximately $3.2 million.
The final issue I will cover with you today that affects the comparability of our profit margins in the first quarter of 2012 as compared to the prior year is foreign exchange. In the other income line item in our financial statements, we recognize impact of 2 activities primarily. Number 1, the profits from our unconsolidated joint venture in Hefei, China. And number 2, foreign currency gains and losses. In the first quarter of 2012, we're very pleased to tell you that we recorded a gain of approximately $900,000 relating to our share of the earnings in our unconsolidated joint venture in Hefei, China. That's a very nice return on our investment. Offsetting this equity income was $2.1 million of foreign currency losses, principally related to the remeasurement of Mexico peso-based assets and liabilities by our U.S. dollar functional operations in North America.
In the first quarter of 2011, this activity resulted in a $500,000 gain. We suspect this foreign-exchange activity, which of course is not easy to predict was not considered by the analyst community in establishing estimates for our first quarter 2012 earnings.
Now before reviewing our cash flow results, let me quickly cover our SG&A, interest and taxes. In the first quarter of 2012, SG&A, of course, this includes R&D was approximately $61.8 million or 8.2% of sales, which compares to 8.8% of sales for SG&A in the first quarter of 2011 and 9.4% in the fourth quarter 2011. Now higher R&D spending was the single largest driver of our increased SG&A spending on a nominal basis in the first quarter of 2012 as compared to prior year.
AAM's R&D spending in the first quarter of 2012 increased approximately $3 million on a year-over-year basis to $30.1 million. On a percentage basis, this was an 11% increase on a year-over-year basis, which is approximately the same as the increase we expect in our full year 2012 sales.
As compared to the fourth quarter of 2012 -- I'm sorry, '11, AAM's R&D spending was up approximately $2 million on a sequential basis. Similar to the third quarter of 2011, the timing of certain customer validation and prototype requirements drove our R&D spending in this quarter, the first quarter of 2012, to be higher than the average quarter return for the past 5 calendar quarters. We currently expect AAM's R&D spending rate on a quarterly basis to track fairly closely to this trend rate when I'm speaking to you at the trend of the last 4, 5 quarters for the rest of 2012. And this would be in the range of approximately $28 million to $29 million per quarter.
Okay, interest expense. In the first quarter 2012, it was $24 million. This was up approximately $3 million on the year-over-year basis. As you recall, we issued $200 million of 7.75% notes. In the fourth quarter of 2011, our quarterly run rate of interest expense increased to approximately $24 million as a result of this additional borrowing.
And finally, taxes. AAM's effective tax rate was approximately 4.3% in the first quarter 2012. The tax provision was $2.2 million. It was a relatively a clean quarter from a tax perspective, more or less in line with our previous guidance and no significant adjustments to report. So that's all I really have to say about that. And if you have any further questions, please ask in the Q&A period.
Okay, let's move on to cash flow. The first thing I want to say about cash flow is that our first quarter results were very similar to what we expected and budgeted for this quarter. In fact, we believe that AAM is now at a turning point as it relates to free cash flow generation. Over the next few minutes, I will explain what happened in this first quarter and keep in mind that our sequential sales growth was 24% in the quarter that was a huge issue in terms of cash flow for this 1 single quarter. And I'll also explain why we are not at all concerned about it.
This first quarter of 2012 cash flow result is one of those "high-class problems, fast-growing profitable companies" experienced on the upswing. We define free cash flow to be net cash provided by or used in operating activities, less capital expenditures, and of course, our CapEx is shown net of proceeds received from the sale of equipment.
GAAP cash used in operating activities in the first quarter of 2012 was $71.5 million. Now in our press release, we show a condensed consolidated cash flow statement. We show an other operating activity use of cash of $158 million. What I want to do here now is give you some of the key elements of that condensed results, okay?
So again $158 million of use of cash reported as other in our press release. Here are the major elements: Accounts receivable grew to just over $500 million and represented $166 million use of cash in this quarter. This was offset by a growth in our accounts payable to the tune of approximately $100 million. So the net of accounts receivable and accounts payable was the use of cash of approximately $166 million.
Inventories represented a $25 million use of cash. The curtailment gain approximately $22 million in the quarter was a reconciliation of $22 million shown in that line item. Reconciliation, of course, of our net income to our cash provided by operating activities are, in this case, used in operating activities. Deferred revenue was a $13 million reconciling item in that cash flow statement. And finally, other items principally accrued compensation. And we do pay our incentive compensation once a year in the first quarter. And so this drove the use of cash, again, $25 million in the quarter. These are the primary elements of the $158 million use of cash in this first quarter of 2012 reported as other in our press release. So hopefully, that'll help you, and I'm anticipating some questions if I tell you that.
Okay. So let's go back to our reconciliation of free cash flow. GAAP cash used in operating activities, $71.5 million. Capital spending net of proceeds from sales of equipment was approximately $44 million in this quarter reflecting the impact of this operating activity in CapEx. Our free cash flow in the first quarter 2012 was a use of approximately $115.1 million. Now, it's not unusual for an automotive supplier to use cash in the first quarter. Seasonal working capital trends often drives this type of results. For AAM, this trend is currently exacerbated by a heavy concentration of interest payments in the first and third quarter of the year. That was approximately $35 million.
The first quarter further impacted by the fact that our annual incentive compensation is paid in March every year, I just mentioned that, and that's about $25 million. However, this quarter was even more unusual for AAM due to that 24% sequential increase in sales we experienced. This drove a significant increase in working capital.
Let me walk through some of the bigger issues from a cash flow perspective, starting with inventories. Inventories were up to $203 million at March 31, 2012, from $177 million at 2011 year end. This is a 15% increase. And that, of course, compares to the sales increase of 24% we incurred in this quarter. In fact, if you just compare our sales in March of 2012 to December of 2011, the last month in each quarter, the increase was even higher, almost 65%. I mentioned these comparisons because we are currently supporting much higher levels of business activity than we did in 2011 in the fourth quarter. And we need more inventory in the system to do that. As we work through the rest of 2012 and complete the transition of the work previously sourced to the now closed Detroit and Cheektowaga facilities, we expect to reduce inventories to the same levels or probably below the levels that we carried at 2011 year end. Reducing inventories will be a major focus for us for the rest of 2012.
Let me also comment on receivables. The first thing I want to say about receivables is our past due balances are in line with year end. So that's not the issue. There is no problem with the quality of our receivables, nor are we shipping any more products to our customers than what they specifically ordered to support their current production plan. The primary driver for the increase in our receivables in the first quarter 2012 is the increase in our sales.
In the months of February and March of 2012, AAM sales exceeded $530 million. At quarter end, our accounts receivables were $501 million. That's an increase of $168 million as compared to 2011 year end. And I mentioned already, but I'll say it quickly again, almost $100 million of this accounts receivable working capital build was offset by higher supplier payables, and this of course also reflects higher levels of activity.
Aside from this increased business activities, one other issue that accounted for a portion of the sequential increase in accounts receivable in the first quarter of 2012 as compared to year end 2011. In the first quarter of 2012, GM changed the administration of our payment terms. Now as you recall in the second half of last year, we transitioned from accelerated net 10-day terms to GM's standard terms of net 47 paid weekly. This occurred in the third quarter of 2011.
The change in 2012 relates to the measurement of the payment date under this net 47 paid weekly protocol. GM is now starting the clock on these payment terms when our products are received in their facility. We refer to this as pay on receipt. Previously, the clock started when title transferred at our dock, which by the way, has not changed title, still transfers to General Motors at our dock. But the change is that the clock, in terms of determining the date in which we will be paid for shipment, has now been changed to when these shipments are received by General Motors. This additional change to pay on receipt terms by GM is adding approximately 1 week of float in our receivable balances beginning in 2012.
Based on time and projected shipment levels, AAM motor logistics selected by GM for our shipment, we're estimating the impact of this change to be up to $40 million in the first half of 2012. We expect this to increase, the total working capital impact of transitioning to GM's standard payable terms or payment terms to $230 million, approximately $190 million of which we incurred and reported in 2011. This issue accounted for a use of cash of approximately $16 million in the first quarter 2012, so there'll be some overhang in the second quarter of 2012 and then it will be behind us after that.
The good news in all this working capital discussion is that most of this cash flow hit is behind us. We have climbed a steep working capital mountain over the past 3 quarters, and now we are poised to generate significant amounts of positive free cash flow in the remaining 3 quarters of 2012 and beyond this year into 2013, '14 and '15. In fact, this is where you experience an unusually high, seasonal use of cash in operations in the first quarter of 2012. We are anticipating a very strong seasonal source of cash from the operations in the second half of 2012.
Okay. Let me close my comments by covering a couple of quick areas on the balance sheet. As Dick said, we're making steady progress toward regaining investment-grade credit metrics by 2013, one of the most significant priorities for our company.
AAM's adjusted net-debt-to-EBITDA leverage ratio was 2.84x at the first quarter of 2012. Our goal for this metric is to be below 2x in 2013. AAM's adjusted EBIT interest coverage was 3x at March 31 in 2012. On an annualized basis, this is approximately 3.25x in the first quarter of 2012. Our goal, to be above 3x by 2013. We're there, and we're going to stay there.
Net-debt-to-market capitalization was approximately 56% at March 31, 2012. Our goal is to maintain this ratio below 40%. So the last thing I'm going to say relates to our 2012 outlook. Dick already covered the basics in terms of our outlook, our sales guidance and our profit guidance, so let me just say this: We're not going to revise our outlook today because we did not lowball you with this guidance a couple of months ago. We are pleased with and proud of our guidance for the year. Sales are trending above 10% growth and our adjusted EBITDA is going to trend over $400 million.
We're focused on accelerating AAM's business diversification by successfully launching new business with new customers and new markets, all while continuing to build our new business backlog. We've got a substantial amount of new business quotes, and we're very competitive in those quotes.
We're committed to building momentum in our driveline technology leadership position by continuing to develop and launch innovative new product launches and systems technologies -- Dick covered much of that with you today. Our focus is on delivering these commitments and more to our stockholders and other key stakeholders. We're well on our way in this first quarter. Over the past couple of months, we have fielded numerous questions about the macro environment. Principally, the impact of higher fuel prices on U.S. light vehicle sales, truck mix, the GMT900 program and ultimately, our P&L.
Let me emphasize a few key points to summarize our outlook. Number 1, we are not concerned about GMT900 dealer inventory levels. In fact, we expect them to move a little bit higher in the second quarter before seasonal fluctuations swing back in the second half of the year. GM's explained how and why they plan to build ahead this year to facilitate the downtime required to prepare for the K2XX, GMT's successor program for the GMT900.
In addition, there are more production days in the first half of the year, and truck sales and truck mix are typically much stronger in the second half of the year than the first half. We see no reason why that would not be the case this year. Number 2, we are not concerned about "weak truck sales" in the first quarter of 2012. On a global basis, we estimate that GM sold approximately the same number of GMT900 vehicles in the first quarter of 2012 as in the first quarter of 2011. That's what we expected this year for GMT900 sales and production to be approximately flat with the prior year. From our perspective, it looks like GM is on track to do exactly that.
Number 3, we're not concerned about "weak truck mix" in the first quarter of 2012. The percentage of the U.S. SAAR, represented by full-sized pickups and SUVs, which we refer to as truck mix, was approximately 12.7% in the first quarter 2012. This was down a bit as compared to 13.2% in the first quarter of 2011. However, we believe this is a function of strong car sales as opposed to weak truck sales. Again, all we expected and all we need to achieve our plan this year is flattish GMT900 sales in production. With the SAAR up and mix down just a bit, that's exactly what's happening.
And finally, number 4. We are not concerned about the competitiveness of the GMT900 vehicles in their final model year of sales. First of all, many of these GMT900 model variations are still very competitive in the marketplace. The heavy duty pickups are the newest trucks in their class. The full-sized SUVs are commanding a U.S. market share approaching 60% 6, 0. And of course, it accounts for a significant number of export sales. Only the light-duty pickups are lagging their peers in terms of product modernity and that relatively small gap that we cured quickly with the launch of the new trucks in early 2013. The bottom line is that we are growing more confident, not less confident in our 2012 outlook as a result of the sales and production trends we have observed so far this year.
Okay that's it. I've stated my comments. Thank you for your time and participation on the call today. I'm ready to turn it over to Chris for the Q&A.