David Russo
Analyst · Robert Kosowsky with Sidoti & Company
Thank you, Bob. Sales for the fourth quarter of 2011 were $137.4 million compared to $148 million in the prior year, a 7.1% decrease. The sales decline was due to a 31.4% reduction in construction product sales, partially offset by a 19.6% increase in rail product sales and an 18.1% increase in tubular product sales compared to the fourth quarter of last year. The construction products’ fourth quarter sales decline was due to a 32.7% reduction in piling sales and a 47.6% decline in concrete building sales. These were partially offset by a 10.5% increase in our fabricated products business sales.
As we have mentioned in previous quarters, our concrete buildings division has had a weak year in 2011, especially when comparing it to a record year in 2010. This anticipated decline was due to the conclusion of stimulus spending by the federal government in early 2011. Even though the concrete buildings division has a backlog that is still 23% lower than the last year, we do anticipate an uptick in state spending in 2012 that could improve the backlog and the performance in the second half of this year.
The total construction segment backlog at the end of 2011 was about 35% lower than December 2010. While that's not where we want to see it, the year-over-year reduction did show a little improvement compared to the Q3 over Q3 comparison last quarter. The construction markets in which we participate ended 2011 mix with heavy civil construction relatively flat and non-residential construction down about 4.5% percent.
Further, our visibility into 2012 is a bit cloudy due to the lack of a new transportation bill and an uncertain rebound in non-residential construction, which we believe may have bottomed. The fourth quarter tubular product sales increase was principally due to an improved sales performance in our coated products business. Our overall tubular segment backlog is significantly above that of last year and we expect a strong performance from this segment in 2012.
The rail sales improvement was principally due to a significant increase in Portec Rail Product sales partially offset by a 20% decline in rail distribution sales and a 23% decrease in concrete ties sales. As a reminder, the Portec acquisition closed on December 15th of 2010. So we only have the last 2 weeks of Portec’s 2010 sales in our consolidated 2010 results. As Bob mentioned, since we will have the full year Portec Rail Products results when reporting our 2012 earnings, we will not continue to report discreet Portec results, nor will it be necessary to report what we have referred to as Legacy Foster results.
Our rail segment ended the quarter with bookings up 52% over last year. However, our backlog was lower by 19.5%. As Bob mentioned, capital spending among the Class I railroads is strong and we anticipate that strength to translate into increased business in our rail segment. We are also seeing some projects come forward in transit and industrial applications although not at the pace we would like.
Under its current operating parameters, our Tucson tie facility is operating at approximately 80% of capacity for the Union Pacific Railroad. The Tucson supply contract with the U.P. Railroad expires at the end of 2012 and we hope to extend that agreement in the coming months.
In Spokane we continue to produce concrete ties for transit authorities, Class I railroads, contractors and industrial customers. We continue to see robust inquiry in bidding activity and we are close to capacity at that facility as well. Our Spokane facility reported very strong sales and profitability not only in the fourth quarter, but also for the entire year.
Our update regarding the Union Pacific Railroad product claim described in our earnings release continues to be somewhat limited as our testing process, while purposeful and thorough is still unfinished. We believe the most significant changes from our last update is that we were notified by the Union Pacific Railroad that a customer of theirs has claimed that a sample of our Grand Island ties failed the specification contained in our supply agreement. While this claim was disclosed in our second quarter of 2011 earnings release, we are now aware that as a result of this test failure, the U.P. has notified us that it intends to remove approximately 115,000 Grand Island ties from track. Our testing has been focused upon that specific test failure claim and we hope to be largely complete with that testing sometime in the second quarter of this year. Thus far, our test results have not indicated any defects in workmanship or significant deviations from specification.
As mentioned in our earnings press release, because we still have a significant amount of testing yet to perform we have not recorded any charges in the fourth quarter for this claim as it is impossible to reasonably estimate the liability, if any, we might have. As a percentage of sales of this quarter’s consolidated sales, the tubular segment accounted for 6%, construction was 39%, and rail was 55% of consolidated sales. As mentioned in our earnings release, backlog stood at a $145.4 million at the end of the year, down 23% from December of 2010. Consolidated bookings for the fourth quarter increased by 12.7% compared to last year’s fourth quarter and full year 2011 bookings increased 8% to $548.2 million.
Our gross profit margins were 20.1% in the fourth quarter of 2011, an increase of 510 basis points from last year’s fourth quarter. The increase in margin was due principally to the inclusion of Portec Rail Products as well as a slight uptick in L.B. Foster margins. Full year gross profit margins were 17.3% compared to 15.7% last year, an increase of 160 basis points. This increase was due to the addition of Portec Rail Products as well, partially offset by a reduction in Foster margins caused by charges relating to exiting our Grand Island ties facility, increased warranty charges related to concrete ties, and increased unfavorable LIFO expense.
Our selling and administrative expenses increased by $5 million in the fourth quarter or 40.3% to $17.5 million, primarily due to the inclusion of Portec’s S&A expense as well as a couple of legacy L.B. Foster costs including integration costs and testing of concrete ties. SG&A represented 12.8% of sales for the fourth quarter of 2011 as compared to 8.5% of sales in the fourth quarter of 2010. The increase principally being the result of the inclusion of Portec as its S&A expense as a percentage of sales has historically been higher than that of Foster.
For the full year, selling and administrative expenses increased $25.1 million or 60% due principally to the addition of Portec Rail Product’s costs and to a lesser extend increase cost at Foster that were principally related to the often mentioned testing of concrete ties as well as integration costs.
Amortization expense in the fourth quarter of 2011 was $700,000 compared to $300,000 last year. The increase due to the amortization of definitive live intangible assets originating from the Portec Rail Products acquisition. For the 12 month period this amortization expense was $2.8 million compared to $400,000 last year.
Fourth quarter operating income was $9.6 million, compared to $10.8 million last year, a $1.2 million reduction. As provided in our earnings release we disclose the calculation of adjusted EBITDA which we believe is meaningful for a company which has made a significant acquisition as it compares the results of operations excluding certain non-cash items to provide another measure that reflects how business is performing.
For the fourth quarter of 2011, adjusted EBITDA was $12.9 million compared to $14.4 million in the prior year, a 10.5% decrease. As a percentage of sales, adjusted EBITDA was 9.4% of sales in the current quarter versus 9.7% in the prior quarter. On a year-to-date basis adjusted EBITDA was $49.1 million compared to $43.6 million last year, an increase of 12.6%. Interest expense was $179,000 in the fourth quarter of 2011, 41.5% less than the same period last year due to reduced average borrowings.
Our pre-tax income for the fourth quarter of 2011 was $9.5 million compared to $10.6 million in the last year’s fourth quarter, a decrease of 10.1%. The fourth quarter 2011 effective income tax rate was 36% compared to 41.2% last year. The reduction was principally due to the impact of Portec Rail Products’ results and the relatively lower effective tax rate applicable to its foreign operations, and last year it was negatively impacted by non-deductable acquisition expenses.
Our net income was $6.1 million or $0.60 per diluted share compared to $6.2 million or $0.60 per diluted share last year. The full year earnings per share in 2011 was $2.22 per diluted share compared to $1.98 per diluted share last year, an increase of $0.24 or 12%.
Turning to the balance sheet, debt at the end of the fourth quarter was $2.4 million compared to $4.8 million at the end of last year. We continue to pare down the debt and it’s primarily comprised of capital leases. Capital expenditures for the quarter were $3.8 million compared to $2.8 million in the prior year.
For the year, capital expenditures were approximately $11.9 million in 2011 compared to $6.2 million in 2010. Our CapEx in ’11 was for items such as our new threaded pipe facility in Magnolia, Texas, new yard improvements and equipment, new plant improvements and new plant equipment, new mobile equipment, computer network and telecom equipment, and building out a new facility in Vancouver for one of our friction management divisions.
Similar to 2010, in 2011 we anticipated that our 2011 cash generated from operating activities would exceed capital expenditures, scheduled debt service payments, share repurchases and dividends, and it did exceed it by a comfortable margin. We also expect the same occurrence in 2012 where we expect our cash flows from operations to be able to fund all of those items: CapEx, debt service, share repurchases and dividends.
During the fourth quarter we did not purchase any shares of the company’s common stock pursuant to the board of directors’ share repurchase authorization that was announced in May of 2011. Since the authorization began in May of this year, we have purchased 278,655 shares at an average price of $23.25 per share for a total cost of $6.5 million. Approximately 18.5 million remains on the outstanding authorizations.
As we previously stated, we believe that the combination of the share repurchase program, the quarterly dividend initiated in 2011 and our acquisition strategy gives us the tools that we need to use as opportunities arise and as market conditions dictate in order to provide long term value for our shareholders.
Cash at the end of December 2011 was $73.7 million which was invested principally in AAA rated money market funds and other short term instruments, where preservation of principal and quick access to funds has been the priority.
Working capital net of cash decreased by $7.6 million compared to September 2011, an increase by $14.9 million compared to the end of last year. This was largely due to a liability we had from the Portec Rail Products acquisition which was not paid until January of 2011.
Accounts receivable decreased by $12.8 million during the quarter while DSO stood at 47 days. We believe our AR portfolio remains in very good condition. Inventory decreased by $1.6 million during the fourth quarter of ’11 while accounts payable and deferred revenues declined by $5.1 million.
Looking forward, we believe that we will continue to experience a continued competitive environment in the construction markets that we participate in as only slowly improving state and local budgets and no reauthorization of the transportation bill will provide headwinds in an already weak market. While we hold out hope that Congress will move a new transportation bill ahead, many unresolved issues remain that will make passage problematic. However, Class I railroads, steadily improving volumes, and announced plans for capital spending in 2012 bode well for our rail segment.
Finally, we expect our tubular segment to continue the trend we saw in 2011 as we move into our new threading facility and work closely with our joint venture partner, and also as new natural gas demand continues to grow. I would also like to mention before we close that 2 weeks ago, L.B. Foster had its 2012 safety focus week and we believe it was a great success. Every one of our facilities was actively engaged in improving our safety systems during that week. Safety is one of our company’s core values and I continue to be very impressed by the ownership our workforce takes in driving towards a 0 injury safety culture.
That concludes my comments on the fourth quarter of 2011 and we will now open up the session for questions. Amecia?