David Collins
Analyst · Canaccord Genuity
Thanks, Tracy, and good morning, everyone. I am pleased to walk you through the first look at a year in which we exceeded financial goals that we had set for ourselves, and in doing so, established several new financial records for our company.
Our growth was across both segments and delivered record revenues and strong EBITDA results for our company. We are rolling over $30 million in APC backlog at year end, which will provide us with an excellent start for the new year.
Consolidated revenues for the full year totaled $94 million, a new record for Fuel Tech, and $28 million for the current quarter. These results represent year-over-year growth of 15% for the full year and 12% for the current quarter. Our Air Pollution Control, or APC, segment delivered revenue growth rates of 25% for the full year and 37% for the current quarter.
Our FUEL CHEM segment delivered full year revenue of $43 million, which is also a new record. We are proud to deliver these results, despite difficult economic and regulatory environments.
Our 2011 domestic revenue of $76 million grew 10% over the prior year, while our international revenue of $18 million grew 38% over the prior year. The catalyst for our increase in international revenue is our China Pacific Rim business, where demand is continuing to develop for our suite of Air Pollution Control technologies. Our international revenue figure is also a new record for the company.
On a consolidated basis, gross margin increased to 47% for both the full year and fourth quarter, representing increases of 4% and 6% over the prior-year periods, respectfully. Our gross margin improvement is largely due to the project mix in our APC segment, with higher margin project work contributing to a larger percentage of revenue in 2011. Our year end backlog is comprised of a similar mix of higher-margin project work, and we therefore expect our gross margin percentages to be consistent with recent quarters.
Our consolidated net income for the full year totaled $6 million, or $0.25 per diluted share, and our adjusted EBITDA for the full year was $16 million. Now let's look at each of our segments in more detail.
Our APC segment reported record full year revenues of $51 million, an increase of 25% over the prior year. For the fourth quarter, our APC segment reported revenues of $18 million, a 37% increase over the prior year. During 2011, we announced record APC bookings of $60 million, domestic announced bookings were $45 million and foreign announced bookings were $15 million. For the third and fourth quarter, our domestic announced bookings totaled $41 million, an increase of 155% over the prior year. This increase was directly associated with the Cross State Air Pollution Rule, CSAPR, that was issued in July of 2011.
Our APC backlog figure at year end totaled $31 million, which is a new record for the company. The backlog figure is comprised of domestic backlog of $26 million and international backlog of $5 million. International APC revenue increased 59% for the full year, to $15 million. International APC revenue for the current quarter increased 314%, to $6 million. The majority of the revenue increase is related to our China Pacific Rim business, where new emission control guidelines are being implemented. Gross margin for the APC segment was 44% for the full year and the quarter, increases of 10% and 12% over the prior year periods, respectfully. These increases are due to a shift to higher-margin APC projects. This mix trend is also represented in our year-end backlog, so we therefore expect our 2012 APC gross margin to remain consistent with the recent quarters.
Our FUEL CHEM segment reported record full year revenues of $43 million and quarterly revenues of $12 million. While our full year revenue increased 5% over the prior year, we did experience a decline of 15%, or $2 million, in the fourth quarter FUEL CHEM revenue. This decline can be attributed to a significant customer that used our chemical treatment intermittently during 2011, and in general, an overall softening of the coal generation markets during the fourth quarter. This softening resulted from a combination of low natural gas prices and a warm winter. While we do not believe these are long-term trends, current decreased electric demand, coupled with low natural gas prices, will impact the Q1 results, but we expect to see strong results throughout the remainder of the year.
During 2011, we announced 8 new FUEL CHEM programs, representing over 2,000 megawatts of coal-fired generation. For the full year, our FUEL CHEM revenues generated from coal totaled $39 million, representing an increase of 5%, while our revenues generated from oil and other totaled $3 million, down slightly from the prior year.
For the current quarter, our revenue generated from coal totaled $9 million, which is a decrease of 16% from the prior year, while our revenues generated from oil and other totaled $1.6 million, which represents an increase of 7%.
As of December 31, 2011, the company had one small contingent risk share payment outstanding totaling $40,000. For those who may be new to our story, a risk share on a FUEL CHEM demonstration is when a portion of revenue is put at risk during the demonstration period and then recognized when the customer deems the demonstration a success and moves forward with the commercial program. The risk share will show up on our books as additional revenues, but with no increase in the cost of sales, since we have already recognized all the costs associated with the demonstration during the periods in which they were incurred.
Our full year FUEL CHEM gross margin percentage was 50%, and our fourth quarter FUEL CHEM gross margin percentage was 54%. Our fourth quarter FUEL CHEM gross margin was higher due to customer mix. These results represent a slight increase in the quarter of 2% and a slight decrease in the full year of 2%. The full year margin decrease is attributable to a large risk share payment received in the first quarter of 2010 totaling $2 million, which contributed to a higher 2010 gross margin percentage. We have previously discussed this in prior conference calls. Our FUEL CHEM segment gross margin for 2012 is expected to be in line with historical levels of between 48% and 50%.
Selling, general and administrative costs as a percentage of revenue for the full year declined 2%, from 38% to 36%, and a dollar -- on a gross dollar basis, our SG&A costs increased from $31 million to $34 million for the full year 2011. This increase was attributed to higher commissions paid as a result of increased revenue, higher incentive payments due to performance and increases in other professional fees related to special project work. We also had higher SG&A costs related to foreign operations as we make -- made strategic investments in key foreign personnel needed to capitalize on our market opportunities. We expect to continue leveraging our domestic and foreign operating costs and expect to see another incremental decline as a percentage of revenue for the full year 2012.
For 2011, our stock compensation expense was $3 million, a decline of $1 million from 2010. We expect to see our stock compensation expense decline to $1.5 million in 2012 as we further vest our older rewards. Our current quarter SG&A expense was 35% versus 30% in the prior year due to incentive plan payments and professional fees discussed above. We will continue to monitor our SG&A spending and where needed, take action to maintain reasonable spending levels.
Investment in research and development activity was up slightly the current quarter and approximately $500,000 for the full year of 2011. For 2012, we are continuing our investment in research and development activities and expect our committed spending to increase to around $2 million. We will continue to pursue opportunities and identify new development projects as our markets continue to develop.
Our tax rate for 2011 was 34%, which represents a decrease of 18% from our 2010 tax rate. The reduced tax rate is due to a couple of things, including a higher level of U.S. income, which is dilutive to our permanent differences and increased tax credits due to higher research and development spending. We expect our full year 2012 tax rate to approximate 38.5%. Our tax rate is reflective of the expected impact that our permanent items have within our overall rate reconciliation and is dependent on a level of pretax operating profit realized by the company. The change in our level of operating profits could impact our permanent differences, and conversely, the effective tax rate.
Net income for the full year increased to $6 million, or $0.25 per diluted share. This represents an increase of $4 million and 18% per diluted share. For the current quarter, we reported net income of $2 million, or $0.07 per diluted share. Our adjusted EBITDA increased by 32% to $16 million for the full year. For the current quarter, we also recorded reserves of approximately $350,000, which reduced our diluted EPS by $0.02 per share.
I wanted to touch on our quarterly trends for a moment. As we have previously stated, we're not providing guidance, but do want to assist with the modeling that is done for investment advice. For the full year 2012, we expect to deliver growth in revenue over our 2011 levels. However, we would look for revenue in the first half of 2011 to be slower, due to low natural gas prices and delays in CSAPR. Also, I would point out that we had $1 million in equipment sale revenue in our first quarter of 2011 FUEL CHEM revenue, and this will not be repeated in 2012. We are currently looking for our FUEL CHEM revenue to be below our first quarter totals on a comparable basis with 2011. On a full year basis, our operating expenses, as a percentage of revenue, is expected to decline to 33%, but the percentage for the first half of the year will likely be higher due to the forecasted revenue trends.
As mentioned previously, we expect our gross margins for FUEL CHEM and APC segments to be in line with recent quarters. During this time of regulatory uncertainty, we have chosen to focus on improving core technologies and expanding our current product offerings through research and development activities and investments intended to broaden our capabilities. As a result, we may see increased SG&A expense for the first few quarters. We feel this strategic investment is necessary for positioning us in the marketplace.
Our working capital increased by $7 million to $44 million. We also repurchased $4 million of stock during 2011. Our ability to increase working capital, while at the same time, utilizing a portion of our cash for the share buyback program is indicative of our ability to generate strong earnings and cash flow. Our cash balance decreased slightly to $28 million due to changes in our working capital. We also repaid half of our outstanding debt in China, leaving just $1.5 million outstanding in debt at year end. We will continue to effectively manage our working capital to ensure we are effectively deploying our capital.
2012, for modeling purposes only, we expect that our maintenance CapEx will remain below 1% of consolidated revenues, and the majority of all CapEx to be associated with new FUEL CHEM accounts. Fuel Tech's domestic and international market interest in sales activity continues at a strong pace, especially in our APC business segment. While we are encouraged about our business prospects for 2012, we do not believe it's prudent to any additional quantitative revenue or earnings guidance at this time.
Now, I'd like to turn the call back to Doug.