Laurence Sellyn
Analyst · FBR Capital Markets
Good morning. This morning, we announced very strong financial results for our March quarter. Our results reflected a strong recovery from the second quarter of last year and continuation of our positive momentum over the past four quarters, with EPS of $0.41 a share versus EPS of $0.06 a year ago. Earnings were a record for the second quarter of the fiscal year, and were better than our internal expectations for the quarter, as well as being ahead of analyst estimates due to more favorable than anticipated market conditions, which we had not assumed in our projections. In addition, we announced that we had received two major vendor awards from Walmart at its Annual Supplier Summit in New York. These much-prized awards reinforce the recognition we have now built with Walmart and other retail partners for product quality, innovative product development and supply chain excellence. We have announced further new retail programs and continue to feel very positive about our positioning with retailers and our pipeline of opportunities in the retail channel. Our EPS growth compared to the second quarter of last year was driven by strong growth in unit sales volumes and more favorable product mix for activewear and underwear, which together positively impacted EPS by $0.22 per share and more favorable manufacturing costs and in energy costs, which impacted EPS by $0.21 a share. These positive factors were partially offset by the $0.03 per share negative impact of transitional manufacturing efficiencies due to the Haiti earthquake and higher selling, general and administrative expenses, which impacted EPS by $0.07. Selling, general and administrative expenses declined as a percentage of sales compared to the second quarter of last year. Sales in the second quarter amounted to $327 million, up 33.5% from last year. Sales of activewear and underwear increased by 51% due to higher market share in the U.S. wholesale distributor channel; the non-recurrence of distributor destocking, which occurred in the second quarter of fiscal 2009; a 3.4% increase in overall industry demand in the U.S. distributor channel; a 55% increase in unit shipments in international and other screenprint markets; more favorable activewear product mix, reflecting a higher proportion of fleece products and a lower proportion of second quality products; and a significant increase in shipments of underwear and activewear to retail customers, which more than tripled compared to the small base in the second quarter of last year. Gildan's market share for all product categories combined according to the S.T.A.R.S. report was 64.4%, up from 57.3% in the second quarter of last year and 50.1% in the second quarter of fiscal 2008. The second quarter was the first fiscal quarter for over two years to benefit from positive growth in overall industry demand in the U.S. distributor channel. The positive trend in industry demand continued to strengthen every month during the quarter and has continued into April. Preliminary S.T.A.R.S. data for April shows 6.6% growth in total industry shipments. However, industry shipments in the U.S. distributor channel were still approximately 20% lower than in the second quarter of fiscal 2007, and our gains in market share are expected to provide us with significant future sales growth potential if overall demand in the U.S. distributor channel recovers to historical levels. In spite of the restocking of the U.S. distributor channel, which occurred in the second quarter, overall distributor inventories were still down by 5.5% compared with a year ago and were in good balance. In addition, Gildan’s share of inventories at 50.9% was significantly below our share of market, so the screenprinter demand for our brand continues to significantly exceed our share of inventories in the channel. Average unit net selling prices in the U.S. distributor channel, excluding the impact of favorable product mix, were essentially flat compared to the second quarter of fiscal 2009. Selling price increases averaging approximately 3% have been announced to take effect on July 5, 2010, in the U.S. distributor channel in order to moderate the impact of higher costs and in energy costs in the cost structure of manufacturers. Our cotton costs are essentially covered through forward purchase contracts for the balance of the 2010 fiscal year. Costs in the third quarter are expected to be approximately $0.65 per pound and to be approximately $0.73 per pound in the fourth quarter. We reported a 16.3% decline in sales of socks in the second quarter due to the timing of replenishment and the transition to new retail programs. Due to the combination of new sock programs, the sell-through performance and additional shelf space for existing programs and back-to-school promotions, we are projecting a close to 15% increase in sock sales in the second half of the fiscal year compared to the second half of fiscal 2009. The second fiscal quarter is the seasonally lower sales quarter for socks, so variances in sales are not as material to the full year. As demonstrated by the Walmart vendor awards, our business model and competitive advantages to serve as retailers are now well understood and well recognized by them and are continuing to translate into a steady flow of new sales programs and opportunities. We've obtained the family fleece program at one of the major national discount retailers, an additional boys’ mass-market sock program and activewear programs for three smaller retailers under the Gildan brand. In addition, we have secured additional shelf space for existing programs and significant participation in back-to-school programs for this coming fall. Our national retail customers appear to be committed to developing the potential of their exclusive licensed brands and private label brands, and the opportunities that this will provide for Gildan together with the development of our Gildan brand in retail reinforce our confidence to continue to make major capital investments to expand production and distribution capacity in order to support our projected sales growth. We are currently carrying out the incremental expansion of the Dominican Republic facility and our Honduran textile facilities, which together will increase total production capacity in our Central American and Caribbean base and manufacturing hubs from approximately 52 million dozens at the beginning of fiscal 2010 to in excess of 60 million dozens by the end of the fiscal year based on our planned product mix. We are adding significant new sewing capacity in both of our manufacturing hubs to support our planned textile production and projected growth in sales demand for both activewear and underwear. We currently have approximately 4,000 sewing employees undergoing training as we ramp up new sewing facilities. Sewing production in Haiti is now running at over 90% of pre-earthquake production levels. The Rio Nance V expansion project is underway. This facility will further increase annual production capacity for activewear and underwear to approximately 80 million dozens when the facility is fully ramped up. The facility is expected to begin production before the end of fiscal 2011. We are also currently installing equipment to ramp up our second Honduran sock facility, Rio Nance 4. In order to support projected demand for our sock products, we are now expanding the facility over the next year in excess of our original plans. Total sock production capacity in Honduras and the U.S. is now expected to be increased to approximately 75 million dozens by the end of the third quarter of fiscal 2011. In order to meet higher-than-anticipated seasonal demand for back-to-school in the current fiscal year, we are being required to temporarily outsource production from outside contractors in the second half of the fiscal year at negligible gross margins. We have now successfully ramped up our biomass facility in the Dominican Republic and are implementing this alternative energy technology in all of our sock and textile facilities in Honduras. This project is expected to be fully implemented in all factories by the end of fiscal 2011 and will result in material savings in energy costs as well as significantly reduce our environmental footprint as part of our program to reduce greenhouse gas emissions. We also announced today that we plan to invest $20 million over the balance of 2010 and 2011 to expand the capacity of our distribution center in Eden, North Carolina, which is primarily dedicated to serving the screenprint channel in the U.S. and significantly further reduce distribution costs by investing in modern technology for automation. We are also ramping up the capacity and cost efficiency of our new retail distribution center in Charleston, South Carolina, which we acquired in November 2009. In addition, we will consolidate the majority of our retail sales and sales support functions at this location. In addition to these investments in capacity expansion and cost reduction for our Caribbean base and the Dominican Republic manufacturing hubs, we also announced on March 31, 2010, that we've completed the $15 million acquisition of a small manufacturing facility in Bangladesh to produce high quality ring-spun T-shirts for our Asian and European markets. Over time, we expect to make further strategic investments in the expansion and development of our manufacturing hub in Bangladesh. We are currently beginning the first phase of expansion of our new Bangladesh facility to approximately 3.5 million dozens of annual production capacity, as well as Gildanizing the business by integrating our operating procedures, our code of conduct for corporate social responsibility and our standards for environmental compliance. We continue to be committed to our business model to rely on our manufacturing hubs in the Western hemisphere to service our North American replenishment markets for high-volume basic products as these markets require capital-intensive large-scale manufacturing and fast and flexible response to changes in customer replenishment. The role of our Asian manufacturing hub will primarily be to support freight-logical geographical markets to which Bangladesh provides duty-free access. Our choice of Bangladesh as a strategic location for our Asian manufacturing hub was the result of extensive analysis and due diligence of the cost structures and industry conditions for textile manufacturing in different countries in Asia. Assuming the continuation of more favorable market conditions, we have updated our sales and margin guidance for the full 2010 fiscal year to reflect higher sales volumes and more favorable activewear selling prices than previously projected, including the impact of the selling price increase announced with effect from July 5. Compared to the full-year outlook provided in February, the net positive gross margin impact of these favorable sales variances in the second half of 2010 will be partially offset by short-term inefficiencies due to the ramp-up of new sewing facilities and the outsourcing of back-to-school programs, slightly higher than projected energy costs and the impact of currency fluctuations on international sales. Sales for the full year are currently forecast to be approximately $1.3 billion, and gross margins are expected to be close to 27% for the full year compared to our previous projections of sales of $1.2 billion and gross margins of 26%. Due to stronger-than-expected sales volumes in the second quarter and the loss of production due to the Haiti earthquake, activewear inventories at the end of the second quarter are below optimal levels to meet sales demand in the peak summer selling season for T-shirts in particular, if industry conditions continue to show improvement. However, with our acceleration of textile and sewing capacity expansion, we are seeking to position ourselves to be able to capitalize on sales demand if sales demand is stronger than anticipated in the fourth quarter of the fiscal year. While it is premature at this time to provide guidance for modeling assumptions for fiscal 2011, we would like to address investor questions regarding the impact of recent significant increases in the cost of cotton. Every $0.01 increase in the cost of cotton compared with our projected full-year cotton costs of approximately $0.54 per pound in fiscal 2010 will negatively impact EPS by approximately $0.03 at current consumption volume levels. December cotton futures are currently trading at approximately $0.77 per pound. Although gross margins are expected to be lower in the second half of fiscal 2010 than in the first half of the year due largely to the impact of higher cotton costs, the company currently expects to fully offset the impact of anticipated higher year-over-year cotton costs in fiscal 2011 compared to fiscal 2010 as a result of selling price increases and projected gains in manufacturing efficiencies. Every 1% increase in activewear net selling prices is estimated to increase EPS by approximately $0.08 per share at current sales volume levels. The company is also projecting to achieve significant manufacturing efficiencies in fiscal 2011 compared to fiscal 2010 due to the completion of the ramp-up of sock manufacturing in Honduras and completion of the ramp-up of new sewing factories, the non-recurrence of the inefficiencies in fiscal 2010 due to the earthquake, the impact of the biomass project in the Dominican Republic and other supply chain efficiencies. In addition, the Charleston and Eden projects are expected to result in significant savings and distribution expenses. Finally, management will be meeting with our Board of Directors in the fall to present the annual updates of our long-term strategic plan, including a discussion of the company's capital structure and potential options for utilization of cash balances. We expect to be in a position to report to shareholders on our plans for utilization of cash at the time of our December conference call.