York Ragen
Analyst · Stephens
Thanks, Aaron. As previously mentioned, net sales for the first quarter 2012 were $294.6 million, a 137.6% increase as compared to $124 million in the first quarter of 2011. On a pro forma basis when including the results of Magnum Products for the entire period, last 12 months net sales as of March 31, 2012, were $1.038 billion.
Looking at net sales by product class, residential product sales increased 153.1% to $175.1 million in the first quarter of 2012 from net sales of $69.2 million in the first quarter of 2011. Generac once again experienced robust shipment levels of home standby generators as a result of the increased awareness of these products, caused by the multiple major outage events that occurred during the second half of 2011. As we have previously stated, the majority of our residential product sales relate to home standby generators. In the first quarter of 2012, we experienced significant year-over-year growth in shipments of these products through a combination of increased production rates along with continued strength in order rates in comparison to the prior year. As Aaron mentioned, as a result of our significant increase in production rates for home standby products during the first quarter, we were able to improve the lead times for these products, helping to fulfill the surge in demand, which followed the 2011 major outages.
With regards to portable generators, we continued to see strength for these products during the first quarter of 2012 with strong double-digit growth versus prior year. We once again expanded our shelf space at retail with our portable generator product line, and as a result, we believe we expanded our market share and now hold a leading position for these products in the US market. Also contributing modestly to the revenue growth for residential products in the first quarter of 2012 was increased revenue from our power washer product line and our Honeywell licensed generators, which were first introduced in the first and second quarters of 2011. We continue to roll out distribution for these products, and we are encouraged by our progress to date.
Looking at our commercial and industrial products, net sales increased 137% to $105 million in the first quarter of 2012 from $44.3 million in the first quarter of 2011. The increase in net sales was primarily driven by the Magnum Products acquisition, strong shipments of natural gas gen sets into the industrial dealer channel and increased shipments to industrial national account customers. In addition, net sales during the first quarter also benefited from the resolution of certain previously delayed shipments caused by a short-term shortage in the supply of certain components sourced overseas. As a reminder, there can be some variability in our C&I product shipments from quarter to quarter, primarily due to the timing of capital spending by our national account customers.
With regards to Magnum, results during the first quarter of 2012 came in above our expectations as strong demand from energy and construction end markets continued. Key drivers of growth for Magnum include the replacement of aging fleets by rental equipment companies, the overall expansion of rental fleets due to an ongoing secular shift toward equipment rentals and continued market share gains with Magnum's mobile generator and mobile pump product lines. Looking forward, we expect to take advantage of future cross selling opportunities, as we have had some early successes with Generac's industrial national account customers purchasing Magnum's mobile generators, and we continue to attract a number of cross selling leads across sales teams.
Our progress to date with the integration has been very favorable as we work towards our goal of achieving roughly $2 million in cost synergies. Much of the savings we are projecting will come primarily as a result of improved purchasing scale with certain components and commodities as well as from improved utilization and efficiencies in Magnum's operations. We will continue to realize these cost synergies throughout 2012 and remain on track to achieve the full realization on an annualized basis by the end of the year.
Our other product sales category improved to $14.5 million in the first quarter of 2012, an increase of 38% from prior year first quarter sales of $10.5 million. As a reminder, this product category is mostly comprised of the sales of aftermarket service parts as well as loose engines to lawn and garden OEMs. The increase in the other product category primarily relates to the contribution of parts revenue from the Magnum acquisition, elevated service parts sales as a result of focused initiatives to drive increased parts sales to our distribution partners and increased parts demand that was generated by the major outage events that took place in recent quarters.
Gross margin for the first quarter of 2012 was 37.7%, compared to 36.8% in the fourth quarter of 2011 and 38.1% in the prior year first quarter. The mix impact from the addition of Magnum Products sales reduced total company gross margins by almost 200 basis points during the first quarter of 2012 as compared to the first quarter period last year. Mostly offsetting this decline, gross margin during the first quarter was impacted favorably by a higher mix of home standby generators and a lower mix of portable generators. In addition, the positive impact from price increases implemented throughout 2011 and improved overhead absorption during the current year quarter was largely offset by higher commodity costs relative to the prior year.
Operating expenses for the first quarter of 2012 increased by $15.5 million or 43% as compared to the first quarter of 2011. These additional expenses were driven primarily by increased variable operating expenses on a substantial increase in organic sales, operating expenses associated with Magnum, increased sales, engineering and administrative infrastructure to support the strategic growth initiatives and higher baseline sales levels of the company and increased incentive compensation expenses as a result of the company's financial performance during the quarter.
Adjusted EBITDA increased to $75.8 million in the first quarter of 2012 as compared to $27.5 million in the same period last year. Pro forma for the Magnum acquisition, when including the results for Magnum for the entire period, last 12 months adjusted EBITDA as of March 31, 2012 was $245.9 million. GAAP net income for the first quarter of 2012 increased to $30.1 million compared to $4.8 million for the first quarter of 2011.
It is important to note the first quarter of 2012 includes a more normalized GAAP tax rate of 38.8% as compared to a tax rate of 1.9% in the prior year first quarter. As previously discussed, prior to the fourth quarter of 2011, a full valuation allowance was recorded with regard to the company's net deferred tax assets, resulting in a nominal effective tax rate. As was first the case in the fourth quarter of 2011, a full valuation allowance is no longer required with regard to the company's net deferred tax assets, and therefore, a full income tax provision was recorded in the first quarter of 2012. We expect to have a normalized tax rate in the 38% to 40% range going forward, given there is no longer a valuation allowance to offset. More importantly, we will continue to experience significant cash tax savings from our favorable tax attributes, which include a step-up in asset basis and NOL carryforwards relating to the 2006 change in control transaction, and to a lesser extent, the recent Magnum acquisition, which are expected to generate significant cash tax savings into the future. As a result, we believe we will not be paying federal income taxes for the foreseeable future, which is the reason we are only reflecting cash taxes in our adjusted net income calculation.
Adjusted net income, as defined in our earnings release, increased to $66.1 million versus $17.1 million in the prior year first quarter. The substantial improvement in adjusted net income is attributable to improved operating earnings during the quarter resulting from the 137.6% increase in revenue, including the incremental results from the Magnum acquisition.
Interest expense in the first quarter of 2012 declined to $5.7 million compared to $6 million in the same period last year. The slight decline in interest expense was the result of approximately $82 million in debt prepayments over the last 12 months, mostly offset by a modest increase in the weighted average cost of capital, cost of debt.
Diluted earnings per share for the first quarter was $0.44 compared to $0.07 per share in the first quarter of 2011. Adjusted diluted net income per share, as reconciled in our earnings release, was $0.96 for the current year quarter compared to $0.25 per share in the prior year quarter. Free cash flow, defined as net cash provided by operating activities less capital expenditures, was $36.4 million in the first quarter of 2012, which was up significantly from $11.1 million in the same period last year. Strong operating earnings were partially offset by increased working capital investment, driven by the replenishment of inventory levels to support higher production rates and seasonal build requirements.
Inventory was purchased during the first quarter to support the significant increase in production for home standby generators. In addition, as we prepare for the upcoming summer storm season, we are replenishing finished good inventory levels that were depleted in the second half of 2011. Free cash flow over the past 12 months was $183 million, representing 93% of the adjusted net income reported during that time period.
As we announced today, the company is pursuing a recapitalization to fund a special cash dividend to shareholders. Before discussing further details about the transaction, we wanted to review our current capital structure and recent trend in leverage ratios. Looking at our capital structure as of March 31, 2012, we had $573.7 million of term loan debt outstanding, net of unamortized original issued discount, and $91.7 million of consolidated cash and cash equivalents on hand, resulting in consolidated net debt of $482 million and a consolidated net debt to LTM adjusted EBITDA leverage ratio of 2X. This compares to a 3.7X net debt leverage ratio at March 31, 2011.
Historically, we have demonstrated the ability to pay down debt through our strong free cash flow generation. Specifically, total debt has been reduced by $156 million during the past six quarters using cash on the balance sheet, resulting in a significantly improved leverage ratio. The company's net debt to adjusted EBITDA leverage ratio has declined from 4.1X at the end of the first quarter of 2010 to 2.0X by the end of the first quarter of 2012.
I'd now like to provide some additional details regarding our announcement of a proposed special cash dividend to shareholders. We are currently pursuing a recapitalization in which we intend to incur, subject to market and other conditions, approximately $650 million of additional debt to fund in large part the special cash dividend of up to $10 per share on our outstanding common stock. As part of this transaction, we expect to enter into new debt financing in the aggregate amount of approximately $1.2 billion, which is expected to be comprised of approximately $800 million of senior secured debt and the remaining in senior unsecured financing. The proceeds from the new debt financing will be used to pay the special cash dividend and to refinance our existing credit facilities.
In addition, we anticipate our current $150 million unfunded revolver will be replaced with the similar-sized asset-backed revolver. The declaration of the special cash dividend is conditioned upon obtaining new debt financing under acceptable terms. We currently expect our Board of Directors will declare and authorize payment of this special cash dividend before the end of the second quarter of 2012.
Given our strong free cash flow conversion, which includes minimal cash taxes from our significant deferred tax assets, we're very comfortable in our ability to continue funding our growth initiatives while also servicing our debt. With that, I'd now like to turn the call back over to Aaron to provide some additional comments with regards to our 2012 outlook.