Albert P. L. Stroucken
Analyst · Citi
Thanks, Steve. Our European operating profit was $74 million in the third quarter, which was down significantly from the prior-year quarter, but in line with our expectations. That said, our focus on price and mix are yielding benefits. Higher prices this quarter more than covered inflation and allowed for the recovery of some of the margin erosion that we experienced last year. Offsetting these gains were lower shipment levels which were down 11% from the prior-year quarter, with most end markets impacted. As you recall, we experienced some share shift to smaller competitors earlier in the year. And since then, our European market share has remained steady. Steve already mentioned the fact that we temporarily curtailed production in Europe. The nearly 20% decline in production in the third quarter led to a higher unabsorbed fixed cost, which was the main driver for Europe's decline in operating profit. We also permanently closed the furnace in Germany at the end of the quarter. And in a moment, I will talk about our framework for further investments to improve profitability in Europe. In North America, operating profit was up more than 10% to $75 million, compared to $67 million in the prior year. Shipments were up again slightly in the quarter, led by growth in wine and food volumes. Price also more than covered inflation. Our operating rates in the third quarter were consistent with last year, reflecting continued improvements in our manufacturing and supply chain performance. In all, the North America business is performing well, with operating margins approaching 15%. Moving to Asia Pacific. Operating profit was $27 million, up from $23 million last year. As expected, shipment levels in this region remain sluggish, down about 7% year-over-year. Nevertheless, we improved our profitability by reducing our structural costs, particularly in Australia. In the third quarter, we announced several restructuring actions in that country, including the permanent closure of another furnace and additional productivity investments across the footprint. We continue to make steady progress. And by the end of 2012, we estimate that we will have spent all but $10 million of the funds allocated to the Australian restructuring program. Supply and demand trends, as well as the outcome of significant contract negotiations, will influence future restructuring activity. And finally, let's look at our South American region. Operating profit was $69 million, up modestly from $67 million in the prior-year third quarter. Shipments were up 9% for the region, with increases reported in all countries. To meet this growth, recall that we have been importing product into our sold out Brazilian market. Thus, higher transportation costs were a headwind this quarter, along with currency. We also incurred typical costs as we started up our newly-constructed furnace in Southern Brazil in mid-September. Production levels of this new furnace have been improving, and we expect to be running at high operating rates by the end of the fourth quarter. So once again, our overall third quarter performance was in line with our expectations. Let's move now to Chart #5 and our outlook for the fourth quarter. Overall, we expect to see mixed results from our segments. Starting with Europe. Business conditions will continue to be challenging. Sales volumes will likely maintain their pace and run about 10% below the prior-year fourth quarter. We will continue to tightly manage inventory, which should cause production volumes to decline more than sales. We expect that the price increases we have already achieved will more than cover inflation in the fourth quarter and will partially offset prior-year unrecovered inflation. On balance then, the expected year-over-year decline in Europe's operating profit in the fourth quarter should be moderately better than the $37 million contraction reported in the third quarter. In North America, we expect our underlying operations to continue to perform well. But keep in mind that we operated our assets at an abnormally high production rate in the fourth quarter of 2011 to replenish inventories. This led to a very favorable fixed cost recovery last year. Now that inventory levels have been rebuilt, we are planning to run this region at normal, lower operating rates in the fourth quarter this year. As a result, we do not project a repeat of last year's benefit from the fixed cost recovery. Also, we are planning several significant furnace rebuilds in the fourth quarter, timed to take place in this seasonally slower period. This will lead to higher downtime and project expense in the fourth quarter. Taken together, we expect operating profit to be down moderately versus the prior year fourth quarter. Moving to Asia Pacific. We expect to see continued sluggish sales volumes, particularly in Australia and New Zealand. However, we should also see continued benefits from the fixed cost savings measures mentioned earlier. Overall, we expect Asia Pacific's operating profit in the fourth quarter to be flat with the prior-year quarter. And finally, in South America, operating profit will likely be stronger in the fourth quarter compared to the prior-year period. Shipments should continue to be robust and are expected to be up by high single-digit percentage from the prior-year quarter. Also, as the newly constructed furnace in Southern Brazil continues to ramp up, we should see startup costs moderate as the fourth quarter progresses. This should allow for some margin expansion over the third quarter level. Overall, we see the percentage decline in fourth quarter year-over-year adjusted earnings as somewhat larger than the company experienced in the third quarter. Now let's move to Chart 6 and review our European asset optimization program. Europe is our largest and most complex market, and we are firmly committed to profitably serving our very important food and beverage customers there. Clearly, we need to better align our business and, more specifically, our assets with the needs of the marketplace. Our actions will significantly enhance O-I's competitiveness in the region by improving our cost base, quality, sustainability and capabilities. While we are addressing assets with higher cost structures in the region through asset rationalization, we also continue to invest in our footprint to increase our asset efficiency. Optimization work is already underway. And during the past year, we have closed 3 furnaces in Europe and have made investments to boost our productivity at several key sites to increase their furnace capacity and reduce cost per ton. In addition to ongoing CapEx in this region, we anticipate spending approximately $70 million on European asset optimization next year. Globally, we had significant spending in 2012 for several projects, such as the restructuring in Australia, new furnaces in Brazil and in China. Now that these projects are mostly complete, we are effectively reallocating our capital towards Europe in 2013. We will implement our changes in Europe to avoid disruption in the first half of the year, when seasonal production and shipments are higher. As a result, we will likely not see benefits from this program hit the bottom line until the back half of 2013, and they should gain momentum in 2014. We envision executing in phases over the next several years that progressively build upon one another. While the cash outlays for these activities are significant over that time period, perhaps $200 million to $250 million above our normal CapEx levels in Europe, we are absolutely committed to ensuring this program does not impede our ability to grow O-I's free cash flow. Clearly, this level of investment is significant and demonstrates our commitment to better position O-I in a market that requires its supply base to step up to ever-increasing demands for high-quality, sustainable and innovative products. That brings me to a few final remarks. Our third quarter results were in line with our expectations. Deliberate actions to balance supply with demand in Europe resulted in good free cash flow generation, and we will continue these actions in the fourth quarter. Despite challenging European market trends, stronger business performance in our other regions should result in higher full-year adjusted earnings than the prior year. We remain confident that we will generate at least $250 million of free cash flow for the full year, and we will continue to prioritize our capital to repay debt. Finally, asset optimization in Europe will improve efficiencies and capabilities for the long-term in a region that is critical to O-I. And we look forward to sharing more details with you regarding this program and the longer-term plans at our next Investor Day, which we have now scheduled for February 14, 2013 in New York City. Thank you. And now I will ask Angela open up the lines for your questions.