Bradley Cleveland
Analyst · Piper Jaffray
Thanks, Bill. Good morning, everyone. Thank you for joining us today on our third quarter 2012 conference call. With me today is Jack Judd, our Chief Financial Officer.
I will begin with a brief overview of our third quarter and first 9 months of 2012 financial results, as well as some related commentary. Then, Jack will provide a more detailed look at our financial results and offer our views on the outlook for the fourth quarter. At the end of our remarks, we will be happy to take your questions.
In our just completed third quarter of 2012, Proto Labs generated record revenue of $32.5 million, a favorable increase of 21% over our very strong third quarter in 2011. Year-to-date, we've generated revenue of $92.4 million, 26% ahead of revenue during the same period in 2011.
Thanks in part to our gross margin for the quarter of nearly 61%, we also had record quarterly earnings. Our net income for the third quarter was $6.7 million or $0.26 per diluted share.
The number of customers we have served also continues to grow. From January 1 through September 30, 2012, we have served 2,251 new customers, generating $13.6 million in revenue, and 4,394 existing customers, generating $78.8 million in revenue. Jack will walk through our record financial results in greater detail later.
Right now, though, I'd like to provide an update on each of our geographic locations as well as our 3 growth vectors. Our U.S. operations achieved record revenue of $25.6 million during the third quarter or 26% above the same period in 2011. The strong consolidated gross margin for the quarter of almost 61% was in part driven by the excellent utilization of our recent capacity expansions as well as the efficient use of our labor resources.
Our European operations achieved record revenue of GBP 3.7 million, a significant improvement over the second quarter. In U.S. dollars, we generated a sequential increase of $0.7 million or 14% above the second quarter. We believe this sequential growth in Europe is attributable to our ongoing marketing and sales initiatives, and the higher revenue was spread among each of our major markets, including the United Kingdom, Germany, France and Italy. These results were particularly rewarding in the face of the macroeconomic challenges in Europe as well as their holiday-intensive summer months.
Although our Japanese results are a small portion of our full consolidated results, we are also pleased to report that our third quarter revenue in Japan was 31% above the same quarter last year and up 15% sequentially. Over the coming months, we have a number of ongoing marketing, sales and operations initiatives aimed at continuing to accelerate the revenue growth in Japan, and we remain focused on achieving profitability there by the end of 2014.
I'd now like to provide an update on each of our 3 growth vectors, which include expanding our customer base, broadening the envelope of our service offerings and developing additional manufacturing services within our Protoworks R&D center. I'm pleased to report that all of these are moving ahead as planned.
Expanding our customer base begins with our ongoing global marketing and sales initiatives that originate in the U.S. and are customized for cultural and language differences before being rolled out around the world. To optimize our efforts in each of our geographic locations, we temporarily assigned some of our top marketing and sales experts from one area to another as a means of promoting the sharing of ideas and the distillation and dissemination of best practices. Over the past year, these exchanges have been between the U.S. and Europe. And for the next year, they will primarily be between the U.S. and Japan, our current area of focus. Our global sales teams also collaborate with each other on key high-potential accounts with operations in multiple geographic locations. We are seeing an increasing positive impact from these efforts.
Our second growth vector is to broaden our part envelope. In a manner similar to our worldwide marketing and sales initiatives, our operations teams also collaborate to improve efficiencies and expand the envelope of parts we can offer to our customers. As suggested in our last earnings call, our Firstcut operation recently announced the addition of several new metals to its offering, including 2 stainless steel alloys, 2 low-carbon steel alloys, magnesium and copper. These standard industrial metals are now available through our Firstcut CNC machining service and provide us with an even greater range of real parts we can custom-manufacture for our customers. Initial orders for these new metals have already begun, and we expect revenue from them to increase gradually. In anticipation of this growth, we have recently ordered approximately $1.5 million worth of associated capital equipment. And it is our expectation that over the course of the next year, these new metals will represent a meaningful amount of our Firstcut revenue.
Next on the list of material expansions will be the addition of some high-temperature plastics through our Protomold injection molding service, which we currently believe will be available before the end of the first quarter of 2013.
Our third growth vector is focused on developing and launching additional manufacturing processes. I've often spoken about our Protoworks initiatives and wanted to let you know that both of our metal molding development projects are making steady progress. Our magnesium thixomolding molding process is routinely producing demonstration parts that we are shipping to selected customers for their evaluation. And the acquisition and setup of our metal injection molding equipment is under way. We do not expect a material amount of revenue from these added processes in 2013, but we remain very positive on their revenue possibilities on a longer-term basis. We also have additional research we are working on within Protoworks. And at the appropriate time, we will talk more about it.
I would like to conclude my remarks with a description of why I believe Proto Labs continues to demonstrate the ability to thrive despite ongoing macroeconomic headwinds. In my view, this is due to our breakthrough technology that allows us to serve the ever-increasing need for speed of our very diverse customer base. Our largest customer is typically only about 1% of our annual revenue, our market opportunity is large and mostly untapped and we have an exceptional team of employees who pull it off together. It is the combination of all of these factors that continues to produce gratifying results despite the less-than-ideal macroeconomic conditions.
On a related note, since our last earnings call, at the request of investors interested in seeing how this is all accomplished, we have created a virtual tour on our website for your use at protolabs.com that has been very well received by viewers. And I'd like you to take a look at our technology-enabled manufacturing operations for yourself.
With that, I would like to turn the call over to Jack for a more in-depth review of our third quarter financial results and our outlook for the fourth quarter of 2012. Jack?