Earnings Labs

Sonoco Products Company (SON)

Q1 2020 Earnings Call· Thu, Apr 16, 2020

$50.16

-0.20%

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Transcript

Operator

Operator

Ladies and gentlemen, thank you for standing by and welcome to the Q1 2020 Sonoco earnings conference call. At this time, all participants are in a listen-only mode. After the speaker presentation, there will be a question-and-answer session. [Operator Instructions]. Please be advised that today's conference is being recorded. [Operator Instructions]. I would now like to turn the conference over to your speaker today, Roger Schrum, Vice President of Investor Relations. Please go ahead.

Roger Schrum

Analyst

Thank you Josh and good morning everyone and welcome to Sonoco's investor conference call to discuss our first quarter financial results. Joining me today are Howard Coker, President and Chief Executive Officer, Rodger Fuller, Executive Vice President and Julie Albrecht, Vice President and Chief Financial Officer. A news release reporting our financial results was issued before the market opened today and is available on the Investor Relations website at sonoco.com. In addition, we will be referencing a presentation that's focused on our first quarter results, which was also was posted on our website this morning. Before we go further, let me remind you that today's call and presentation contains a number of forward-looking statements based on current expectations, estimates and projections. These statements are not guarantees of future performance and are subject to certain risks and uncertainties. Therefore, actual results may differ materially. Furthermore, today's presentation includes the use of non-GAAP financial measures, which management believes provides useful information to investors about the company's financial condition and results of operations. Further information about the company's use of non-GAAP financial measures, including definitions as well as reconciliations of those measures to the most closely related GAAP measure, is also available in the Investor Relations section of our website. Now let me turn it over to Howard for some brief comments.

Howard Coker

Analyst

Thanks Roger and good morning everyone. Let me start by simply saying, thank you to our entire Sonoco team. I can't really come close to expressing how much we appreciate the great work all of our associates are doing during these unprecedented times. The stories we are hearing from around the world about the extraordinary efforts our people are executing to meet the critical needs of our customers are truly humbling. Out team's efforts on controlling what is vitally important, including the health and safety of our people, the quality of our products, productivity improvements and cost management led to an outstanding first quarter. I would also point out that our balanced mix of consumer and industrial businesses performed extremely well during the quarter as we had strong results across many of our businesses, particularly in the month of March which we believe was largely attributable to consumer spending more time at home. That said, the pandemic's impact is clearly starting to weigh on some of our served markets as we enter the second quarter. Also the unprecedented increases in recycled fiber costs will have a significant negative impact on our second quarter results which, of course, we will eventually recover. July will go through all of these results and our guidance in a minute. Because Sonoco is a global company with more than 320 operations in 36 countries, we have been experiencing the realities of the virus outbreak since it was first reported in China in January. As the virus spread throughout Asia into Europe, the Americas and now across the globe, we have been working with our team to protect and help our associates meet the critical needs of our customers and where we can, contribute to our communities to help drive increased testing and assist healthcare workers.…

Julie Albrecht

Analyst

Absolutely. Thanks Howard. I will begin on slide six we issued earlier this morning. We recorded first quarter earnings per share on a GAAP basis of $0.80 and base earnings of $0.94 per share which is above our guidance range of $0.83 to $0.89 per share. This $0.94 of base earnings per share is above the $0.85 of base EPS that we delivered in the first quarter of last year. At a high level, our first quarter 2020 earnings were impacted by overall lower demand which was more than offset by strong productivity, spread among various categories of fixed and variable costs. In terms of the $0.14 difference between base and GAAP earnings per share, the primary drivers were $0.09 due to restructuring activities and $0.06 related to non-operating pension costs. Now looking briefly at our base income statement on slide seven and starting with the topline, you will see that sales were $1,303 million, down $48 million from the prior year period. And I will review more details about our key sales drivers on the sales bridge in just a moment. Gross profit was $267 million, $4 million below the prior year quarter as our gross profit as a percent of sales was a very strong 20.5%. SG&A expenses of $123 million were favorable year-over-year by $19 million, driven primarily by cost reductions across the business which more than offset the addition of SG&A from acquisitions. All of this resulting in operating profit of $144 million which is $16 million above last year. Our first quarter operating profit as a percent of sales was 11%, a solid 150 basis point improvement over the first quarter of 2019. I will review the key drivers to operating profit on the bridge in a few minutes. Net interest expense of $16 million…

Howard Coker

Analyst

All right. Thank you Julie. If you turn to slide 15, I want to spend a few minutes talking about Project Horizon which is what we are calling a new $83 million capital investment over the next several years that will significantly lower our uncoated recycled paperboard mill operating costs in the U.S. and Canada. The majority of this investment will go towards transforming our Hartsville corrugated medium machine, which you also recognizes as our number 10 machine, into a state-of-the-art URB operation with annual production capacity of approximately 180,000 tons. This new machine is being designed with the goal of being the largest and lowest cost producer of URB in the world. We are calling this investment Project Horizon as we will be creating a much brighter future for our North America URB system while resolving the volatility we have experienced over the past several years as an independent producer of corrugated medium. Project Horizon will start with the development of a new recycled fiber stock prep system in Hartsville, which will allow us to use lower cost mix paper and old corrugated containers as a raw material. Our existing number 10 machine is a high-speed Fourdrinier machine that will be upgraded with new forming, pressing and roll finishing capabilities as well as new electronics and controls. When completed, this new machine will be able to produce a wide range of URB paper which will allow us to meet many of our internal and trade customer needs. Design work and stock prep development will begin later this year and the machine conversion should be completed and online in early 2022. As part of the mill system optimization program, we will also increase capacity of our Corenso mill in Wisconsin. As shown on slide 16, after full ramp up of…

Operator

Operator

[Operator Instructions]. Our first question comes from George Staphos with Bank of America. You may proceed with your question.

George Staphos

Analyst

Hi everyone. Good morning. Howard, thanks to everyone at Sonoco for the efforts with the pandemic. I had a question really on the cost controls. When did they go into place? And what do you expect to be able to generate from these cost reductions and productivity on an ongoing basis? And relatedly, how volume dependent are they? And then I had a couple of follow-ons.

Howard Coker

Analyst

Yes. I will let Julie cover more detail. But as we look at Q1, really the cost controls, this was what we do. We have been looking at our overall cost for really, we are always challenging ourselves. So a lot of what we are seeing in Q1 were activities that we put in place through second half of last year. As it relates to the go forward, we have got quite a bit of activity going on and I will just pass on to Julie and let her put a little more color on that.

Julie Albrecht

Analyst

Yes. Absolutely and thanks Howard, thanks George. Yes, I mean I guess I would echo pat of what Howard said. I mean, you think about our path over the past kind of year-plus towards improving OPBDA margins are focused on simplification. The business, really management down through literally the operations have been really focused on taking cost out of our organization in many ways. So we definitely see some of that pay off in the first quarter. But clearly in March and really the second half of March when we really moved into a lot from an overhead perspective. By that, I mean, office workers working remotely. Obviously a dramatic decrease in travel. That did accelerate some of that cost savings, albeit that was not the largest driver in the first quarter. So when we look at the second quarter, you obviously have several pieces of this. You have got the continued benefit from permanent cost take out in our organization. And then you have got things that we, I guess, started doing at the end of the second quarter, less travel, obviously people working remotely. So you think about less costs around meetings that are even in-house and type of thing. And then we do have various other cost reduction actions that we are starting to tee up that are really more specific to Coronavirus and our expected, the challenges we are facing in the second quarter and then obviously TBD after that. So I guess, it's kind of a long way of saying, I think we feel good about sustaining cost reduction that we have put in place and then we are, obviously some of the things that are trending down now, like travel and that type of thing, obviously will tick back up at appropriate times with business activity.

George Staphos

Analyst

Julie, so I appreciate how tough it is perhaps to quantify and I appreciate the qualitative commentary, but is there any way to quantify on a run rate basis as you sit here today what benefit you get from productivity, from incremental costs, anything that would help us, as analysts and investors figure out what kind of shock absorber you have in the next few quarters. And if the answer is you can't really do that now, that's fine. But I just wanted to try again on that first question.

Julie Albrecht

Analyst

Yes. Absolutely. I think when we look at the second quarter and we have talked as a leadership team about actions that we will be expecting to take that are, call it, different from what we have done in the first quarter, it's a math, probably $20 million, $25 million expectations coming out of our overhead structure that are unique to the situation. And that is part of again what we have considered in this guidance, despite a net negative impact from volumes and the drop through to gross profit and obviously the price/cost headwind specific to OCC, these additional cost reductions are part of our mitigating action.

George Staphos

Analyst

Thank you for that. Two quickies I will put in one question and turn it over, just to be fair. Can you comment and maybe you did, my phone line had dropped for a portion of the call at the end, what kind of volume trends you are seeing early in 2Q and ex-pricing what kind of price/cost headwind or cost headwind are you seeing from OCC? Or maybe a better question is, what kind of price/cost are you banking on in 2Q with your pricing actions? Thank you guys. I will turn it over.

Howard Coker

Analyst

Yes. From a volume perspective, just from a macro, the way we are looking at this, there is obviously, as you saw in the red, yellow, green chart, we have got some very favorable conditions in select markets but also we have got negatives as it relates in the commentary around automotive, light goods, et cetera and a bit of a mix in the middle. Effectively, we are saying that it's pretty close to a wash as it relates, possibly single digit type volume related impact in the quarter and it really turns into a conversation around your second half of your question, which is the price/costs. So we are seeing a very negative situation with the OCC spike that we saw and the timing of that spike being the very first week of the quarter. As you know, our recovery is typically in the beginning of each quarter. So we are going to have carry a bulk of that through the second quarter. And that is one of the largest impact that we see as we go into this quarter.

George Staphos

Analyst

Okay. I will turn it over. Thank you.

Operator

Operator

Thank you. Our next question comes from Mark Wilde with Bank of Montreal. You may proceed with your question.

Mark Wilde

Analyst · Bank of Montreal. You may proceed with your question.

Good morning Roger. Good morning Howard and Julie.

Roger Schrum

Analyst · Bank of Montreal. You may proceed with your question.

Good morning

Julie Albrecht

Analyst · Bank of Montreal. You may proceed with your question.

Good morning

Howard Coker

Analyst · Bank of Montreal. You may proceed with your question.

Hi Mark.

Mark Wilde

Analyst · Bank of Montreal. You may proceed with your question.

Howard, I wondered, just to start off, if you can give us any sense of the type of volume we might expect in the industrial business in the second quarter? I think that's typically the most cyclical piece. And maybe just any reference to kind of what you saw in 2008 and 2009?

Howard Coker

Analyst · Bank of Montreal. You may proceed with your question.

Yes. I will tell you what, Mark, I have got, as you know, Rodger Fuller here. And I think he can give you some pretty detailed color on that. What I will say is if we look at where we were in 2008 and 2009, the mix of businesses has changed. So from a macro perspective and again, I will let Rodger get into more detail. We are not looking at a similar type trough as we saw back in 2008 and 2009. Bud Rodger, if you don't mind, just kind of --

Rodger Fuller

Analyst · Bank of Montreal. You may proceed with your question.

Yes. Thank you Howard. Mark, I will just give a few examples here. You go back to 2008, 2009, our industrial drop was about 17% from a volume standpoint in the depth of the recession. So if you look at the U.S. in the second quarter, what we are modeling are low double digit type declines driven primarily by you know, we see the global textile market off 30% to 40% in the quarter. Mark, as you know, printing and writing, all communications papers, we are saying are down 25% to 30%. There's 20 machines that we know of that are already down in the second quarter or planned to take downtime in the second quarter. So that's a significant drop off in the U.S. On the other hand, we are saying film will continue to be strong in the second quarter, up about 3%. Brown papers, containerboard, we are saying up slightly quarter-over-quarter. So you take the mix of all of that in the U.S. and Canada, again down low double digits. Europe's better. Europe's probably dropping and we are saying in the 5% to 7% range. You would see similar drops in the mature markets in Western Europe but we are seeing offset and positive in Russia and Turkey and some of the other emerging markets. So that gives you a feel for the tube and core business in Europe. Our paper system is full, as Howard said from the beginning. And that's pretty much across Europe and the U.S. We see softness in Asia but it is primarily China-related and is just demand. We are simply just meeting the demand of our customer base. So we are running our mill in China when we need it. Indonesia is fairly solid. So I think hopefully that gives you a feel for what you are looking for, Mark.

Mark Wilde

Analyst · Bank of Montreal. You may proceed with your question.

That's perfect, Rodger. I wondered, could you also give us a sense of what the bounce back has been to-date in China?

Rodger Fuller

Analyst · Bank of Montreal. You may proceed with your question.

Yes. I would say, we were down to, we are probably now at like to sell on average of 60% capacity across our and this is the industrial. If you look at consumer, we have been fine. But in industrial, I think we are running at something like 60% capacity. At the lows, it was probably in the 30% range, Mark. So again, we are not missing shipments. We are just running to the demand level that we have. So probably lows of 30%, today about 60%.

Mark Wilde

Analyst · Bank of Montreal. You may proceed with your question.

Okay. And then finally, Julie, just any thoughts on those year-end 2020 targets that you laid out there? I mean, I think in this environment, we all understand that getting pushed back. But can you talk with us about kind of a timeline or whether you have backed away from those targets that you laid out a few years ago?

Julie Albrecht

Analyst · Bank of Montreal. You may proceed with your question.

Mark, are you talking about the 16%?

Mark Wilde

Analyst · Bank of Montreal. You may proceed with your question.

Exactly.

Julie Albrecht

Analyst · Bank of Montreal. You may proceed with your question.

Yes. I think we have mentioned that, I guess we don't have those as our explicit targets really publicly anymore, although we continue to focus on absolutely driving our profitability. And obviously, Coronavirus provides a unique challenge to the business as our immediate focus is keeping people safe, running our businesses, needing our customers' needs, managing our liquidity. But I think and Howard can echo this, not as much maybe the end of 2020, but definitely moving beyond that, we remain committed to 16% or higher OPBDA margins. So we won't take our eye off the ball when it comes to increasing our profitability. Again, the sales target that was out there for $6 billion, again I think putting a timeline on that is not appropriate, especially now. It clearly depends on our activity and M&A part of our world. And so I think, again, it's just a matter of over time, well, definitely outside of 2020, how are we tracking towards growing the topline as well.

Mark Wilde

Analyst · Bank of Montreal. You may proceed with your question.

Thank you. I will turn it over.

Operator

Operator

Thank you. Our next question comes from Adam Josephson with KeyBanc. You may proceed with your question.

Adam Josephson

Analyst · KeyBanc. You may proceed with your question.

Thanks. Good morning everyone. I hope you are all well and healthy.

Howard Coker

Analyst · KeyBanc. You may proceed with your question.

Thank you Adam. We are.

Adam Josephson

Analyst · KeyBanc. You may proceed with your question.

Good. Rodger, just one clarification on what Mark was asking about. So I think you said, you are expecting to be down low double in industrial in the U.S. in 2Q but that your paper system is full. So can you just help me just square those two comments?

Rodger Fuller

Analyst · KeyBanc. You may proceed with your question.

Yes. Low double digits on the tube and core side of the business. Adam, if you look at our paper system, our trade sales were holding up fairly well. Howard mentioned earlier tissue and towel still strong from the first quarter. If you look at flooring, so home improvement type products seem to be strong. Edgeboard market seems to be strong. We are topping it off with pulp. So we are balancing out any downturn in tube and core with trade sales. And so far, we think that will hold up to the quarter, Adam.

Adam Josephson

Analyst · KeyBanc. You may proceed with your question.

Yes. Thanks for clarifying it. And just one more for you on OCC. So I think Howard mentioned you expect it to be higher than $100 by June. This is all driven by COVID or so it seems, both the demand and the falling generation. Do you expect, how are you thinking about conditions returning to normal, whatever normal might be at this point? Do you think that after June the economy is going to start to get back to something resembling normal? Collections will improve and then paper demand will fall off a bit after the panic buying? How are you thinking about the progression of OCC later in the year?

Howard Coker

Analyst · KeyBanc. You may proceed with your question.

Really, just back to that old crystal ball, isn't it Adam. So as we really don't know what to think about Q3 and Q4. That's why our focus has been really trying to give you guys as best color as we can on Q2 and the rest remains to be seen at this point in time. But we do think that the conditions are such that we will see the inflation that we noted or I noted in the opening comments and we will just have to see how that plays out as this whole pandemic issue plays out.

Adam Josephson

Analyst · KeyBanc. You may proceed with your question.

Yes. Sure Howard. And then just on the consumer business. Can you just talk about what you saw in March from the panic buying? What you are seeing in April? Presumably your customers are trying to replenish their inventory. Just give us a feel for what you saw in March? If you are able to fulfill all those orders? What about April? And then how you see it trending into May and June?

Howard Coker

Analyst · KeyBanc. You may proceed with your question.

Yes. Is there an echo going on here? Really, it started for us, obviously here in the U.S. and for the most part in Europe too, towards the mid part of March. But yes, we saw relatively strong demand, particularly on the food side of the business. Have we been able to fulfill the orders? Yes, not an issue for us. It really boils down frankly to a lot of our customers not having the capacity to fill the demand that they are seeing. So it really started mid-March. It has continued to tick up and we expect it to maintain itself through the quarter. And frankly and then this is just my philosophy on things, as we do hopefully start coming out of this, say in the third quarter or so, we feel like it's going to take some time before the at home consumption is going to really drop back to norm. It's going to take time for people to get back comfortable to go en masse to the restaurants, et cetera. So in a way, we are looking at it or I am looking at it that we will see the same peak at some point and then a relatively, hopefully soft decline back to normal. And at the same time, hopefully the industrial side will be picking up on a relative scale to that as well. The other thing I would say is, if you look at the mix of consumer products, we do participate more in the snack type categories, the frozen sectors, frozen bean, the trays and meals where limited capacity plus very delicious frozen lasagna and things like that. We don't feel like that the products that we are participating in on the consumer side are necessarily will be once where folks will wake up and say, Oh my God, look, we have got so many stacked chips in our cupboard because we just didn't consume them during stay at home. So we feel like, long way of saying, it's going to be strong through the quarter and I am optimistic that it will carry on at some scale for some time to come.

Adam Josephson

Analyst · KeyBanc. You may proceed with your question.

Howard, last question just on the Perimeter of the Store. Obviously it was a push for the company to get to the Perimeter of the Store as people were gravitating toward fresh food and away from center of the store package food and now we have seen assumingly a reversal of that. How is this crisis affecting the Perimeter of the Store business for you, both in California and Florida?

Rodger Fuller

Analyst · KeyBanc. You may proceed with your question.

Adam, this is Rodger. It held up fine in the first quarter. Some of our customers are struggling, the farmers are struggling to get workers to pick the crops. But our ag business was very strong in the first quarter. We are seeing high single digit growth as we head into the second quarter in the ag business. The berry season was a little bit, the strawberry season on both the East Coast and the West Coast. But we are seeing that pick up now. So all-in-all, it was, from a demand standpoint, fine in the first quarter. We talked last time about the new leadership team we have in place from an execution standpoint. Our execution is improving on the West Coast, which is the former Peninsula company where we had the issues. I remind you, we spent almost $5 million on manufacturing improvements, capital improvements. We saw those kick in month to month throughout the quarter. We saw improvement in our manufacturing productivity in that business. So we are pretty optimistic going to the second quarter it will hold up and let's call it, mid single digit growth. So all-in-all, not bad.

Adam Josephson

Analyst · KeyBanc. You may proceed with your question.

Thanks so much Rodger. I appreciate it.

Operator

Operator

Thank you. Our next question comes from Ghansham Panjabi with Baird. You may proceed with your question.

Ghansham Panjabi

Analyst · Baird. You may proceed with your question.

Thank you. Good morning everybody. I mean you have covered some of these, Howard, but just specific to the second quarter, I mean understanding you don't have a lot of visibility beyond that. But for 2Q specifically, relative to the guidance you have given, let's say $0.78 at the midpoint, what are you embedding in terms of the aggregate segment volumes across each of the quarters? And then second, can you just give us a breakdown, Julie, in terms of how you get from $0.95 from a year ago to the $0.78 at the midpoint? How much of a headwind is from OCC? Thanks.

Julie Albrecht

Analyst · Baird. You may proceed with your question.

Yes. Howard, you want to talk about the volume and then I will talk about --

Howard Coker

Analyst · Baird. You may proceed with your question.

Sure. If I am looking at this correctly, on the consumer side, looking at roughly 4% or so.

Julie Albrecht

Analyst · Baird. You may proceed with your question.

It was single digits.

Howard Coker

Analyst · Baird. You may proceed with your question.

Yes. Now actually I am looking at it. Yes. So in total, on consumer, low single digits. On the industrial, again negative side low single. D&P on the low double digit side on the negative side. And protective, where I spoke to the automotive and the light good sector, we are seeing the biggest hit and that's in high single digits negative.

Ghansham Panjabi

Analyst · Baird. You may proceed with your question.

Great. And then --

Julie Albrecht

Analyst · Baird. You may proceed with your question.

Yes. I guess, just to add a little more color, Ghansham, to your question about $0.95 to the midpoint this year of our guidance of $0.78. I guess maybe first to start with some non-operational items that I mentioned, the stronger dollar headwind we are estimating. Of course, we don't know where rates are going to go in the second quarter, but if you assume the continued U.S. dollar strength like we had in March, that's roughly $0.04 to $0.05 of a headwind to EPS versus where rates were last second quarter. I mentioned interest expense. It's very minor, maybe $0.01 or so of that. So all-in, call it, $0.05-ish of non-operational negative items 2019 to 2020 in the second quarter. And then, to all this impact in our portfolio, as Howard and Rodger have been commenting on and I sad in my comments, from an EPS perspective, we are expecting that net net to be slightly negative year-over-year, maybe another just $0.05 or so based on what we are estimating. Again, it's hard to have the perfect crystal ball about what's coming our way in the second quarter but we have put our best foot forward here. Form a price/cost perspective, Howard, we have again teed up, this is fairly significant. I think best guess at this point is kind of $0.10 to $0.15 headwind to EPS. Again, we do expect OCC to trend up but we are working on the topline, having the topline offset there. But again, we are, I guess from a price/cost perspective on earnings, we are in one of those quarters where we are battling the up-trend, right, of cost. And so we are going to be on the, call it, negative side of that like we are in certain other quarters. On the positive side, again, year-over-year we have got a few cents coming in from Corenso and TEQ year-over-year. So we can't forget about that positive impact. And then really, productivity, cost reductions, other inflation, we are kind of just netting that all, quite frankly, to zero because it's hard to know exactly how all that's really going to play out. So that should, if you add all that up, hopefully, get you to $0.78.

Howard Coker

Analyst · Baird. You may proceed with your question.

Yes. I think it's back to the opening comments that if you look at the mix of the businesses, we feel really good about how the portfolio balances itself out. This thing really is, the quarter is really shaping up to be a price/cost conversation around recover of the OCC, which we will and really is the bottomline, the big picture of what we are seeing.

Ghansham Panjabi

Analyst · Baird. You may proceed with your question.

Okay. Thanks for all the detail. And then for a second question, on the consumer side, just given the acceleration in volumes you are seeing, should we expect any sort of growing pains as you ramp up production? Higher cost to serve customers, et cetera, especially with this period of employee absenteeism or whatever you might be seeing from a logistic standpoint? How should we think about that particular dynamic?

Howard Coker

Analyst · Baird. You may proceed with your question.

I will let Rodger comment in more detail. But at this point, no. It seems to more of an issue on our customer side. We do have pockets, particularly and not necessarily on the pharma side of it with TEQ. We are making what, Rodger, $1 billion-plus annually of covers for thermometers. We could make $2 billion. So yes, we are rushing hard to increase that type of capacity. But in total, no, we are not really seeing an issue with us being able to supply the market and the market demand.

Rodger Fuller

Analyst · Baird. You may proceed with your question.

Yes. I agree. I don't think you will see any of that, Ghansham. We have got strong protocols in place across the global platform. The operations team has done an excellent job of keeping people safe and keeping our customer supplied. So manufacturing productivity in the first quarter was as strong as has been in some time. So we have got some good momentum there. So I don't think you will see any significant cost escalation due to the virus.

Ghansham Panjabi

Analyst · Baird. You may proceed with your question.

Okay. Thanks so much. Stay safe.

Howard Coker

Analyst · Baird. You may proceed with your question.

Thanks.

Julie Albrecht

Analyst · Baird. You may proceed with your question.

Thank you.

Operator

Operator

Thank you. Our next question comes from Gabe Hajde with Wells Fargo. You may proceed with your question.

Gabe Hajde

Analyst · Wells Fargo. You may proceed with your question.

Good morning everyone. Thanks for all the details.

Howard Coker

Analyst · Wells Fargo. You may proceed with your question.

Good morning.

Julie Albrecht

Analyst · Wells Fargo. You may proceed with your question.

Good morning.

Gabe Hajde

Analyst · Wells Fargo. You may proceed with your question.

I was hoping to kind of revisit slide nine and I apologize if you covered this, Julie. My phone was cut off as well. But your EBIT bridge, I am seeing the unfavorable variances of about $11 million. You talked about the price/costs. And I appreciate some of that was coming from a labor inflation. But I would have thought that given some of the rise in OCC that happened in February and March, would have hit paper and industrial converted. But yet, profit was better than last year and certainly better than what our model was looking for. So I am curious if there was anything unique to that segment on the SG&A side that happened?

Julie Albrecht

Analyst · Wells Fargo. You may proceed with your question.

Yes. And I think you had maybe a couple of questions there. So definitely in industrial, they were maybe not quite half of that $11 million negative price/costs. And you are right. That was just all these moving pieces that, OCC going up, inflation, catching up on sales price, although energy and freight are deflation in the quarter slightly. So various moving pieces in this total price, total cost category. But definitely industrial was net negative again, call it, it could have been 40% or so of the total. But yes, productivity, as I have mentioned throughout my comments, was very strong and this is driven, this is procurement, this is manufacturing and this is fixed cost productivity. So the industrial segment did have very, very strong results in this area. And so you take some negative price/costs, a little bit of negative volume, very strong productivity, all this kind of probably netted to that zero in the segment. You add in strong results from Corenso and well, that kind of gets you pretty close to the segment improved performance year-over-year in the first quarter.

Howard Coker

Analyst · Wells Fargo. You may proceed with your question.

Yes. When we were coming in, into Q1 with the initial inflation we saw on OCC, we felt like were going to be able to balance that out, as we said at that time, with productivity, with the investments that we have made in our mill network really over the last three years. And as Julie said, Corenso has turned out to be a really, really good asset for us and the team has done an excellent job in balancing the supply chain, if you will, to take advantage of the low-cost machine.

Gabe Hajde

Analyst · Wells Fargo. You may proceed with your question.

Okay. And then maybe a little bit on Project Horizon. I am curious if there is historical precedent that you have seen for, I guess, in the marketplace for converting containerboard machine to URB. This is not something necessarily I have heard a lot about. So?

Howard Coker

Analyst · Wells Fargo. You may proceed with your question.

Yes. First off, yes, didn't necessarily stimulate why we did it. But once we acquired Corenso, it gave us, wow, that's exactly what they had done multiple years ago. They have taken a, I am not certain if it was containerboard, I think it may have been, but then converting it over to a world-class URB. So it certainly gave us the footprint and the model and the confidence. Now in North America, we are pretty much a cylinder-based network. However, if you go over to Europe, we are more Fourdrinier. The Corenso machine is Fourdrinier, as is number 10, which gave us the confidence as we very early on with the Corenso machine started integrating that board in our tube and core buildups finding exactly how good the performance could be. This gave us all the confidence that yes, number one, we can do this conversion and we can do it quite effectively. We have got a footprint for it. And once we do the conversion, the materials coming off of the machine are going to be very consistent with the performance of what we have been seeing off of our cylinder network for all these many, many years.

Gabe Hajde

Analyst · Wells Fargo. You may proceed with your question.

Okay. Thank you. Good luck guys.

Julie Albrecht

Analyst · Wells Fargo. You may proceed with your question.

Thank you.

Howard Coker

Analyst · Wells Fargo. You may proceed with your question.

Thank you.

Operator

Operator

Thank you. Our next question comes from Debbie Jones with Deutsche Bank. You may proceed with your question.

Debbie Jones

Analyst · Deutsche Bank. You may proceed with your question.

Hi. Thanks for taking my questions. I wanted to focus on display and packaging. I know it is a solid segment for you, but it would seem to me that there could be some risk there. If you stress test this business, what percentage of it do you think is more resilient? And what might kind of suffer in the current consumer environment that we are in, especially if they were to continue on?

Rodger Fuller

Analyst · Deutsche Bank. You may proceed with your question.

Yes. This is Rodger. I think, Howard mentioned we are estimating a second quarter down low double digits. The promotionals, obviously promotional items obviously are down. So we are seeing that. Even some of the holiday promotional items we are already starting to get some word that those will be reduced for this year, I think for obvious reasons. This is one of the businesses that Julie referenced where we have been very aggressive and very early came out with strong cost control. We took out significant amount of S&A out of that business in the fourth quarter and the first quarter of this year. We saw that pay off in the first quarter to a small degree, but that will hit more for the balance of the year. Also in that segment is our Alloyd business, our blister card business. Also we are seeing some headwinds, as you would expect for those types of products. But same story, very aggressive in the first quarter taking cost out, substantial cost out. So we are preparing for the worst and hoping for the best. But as far as volumes for the second quarter is at low double digits and we are focusing on controlling cost and driving it as hard as we can. It all depends on how the virus plays out for the holiday promotionals. That could turn the other way, but again we are preparing for the worst.

Debbie Jones

Analyst · Deutsche Bank. You may proceed with your question.

Okay. If I could ask a bit more about OCC, I am not asking you to predict the price here. But could you just give us a more granular on the ebbs and flows of collection right now? Are we seeing an improvement? Obviously there is a big impact from COVID-19. So just kind of give us a bit more detail about what the problems are?

Howard Coker

Analyst · Deutsche Bank. You may proceed with your question.

Yes. Debbie, no, I would say we are not seeing much improvement at this point in time. Generation is low to the point we have actually pulled back ourselves in terms of export to make sure we have got enough material to manage our own network here. So at this point in time, we do not see change. And therefore, as we opened up with, we expect to see further pressure on price as we head deeper in the quarter.

Debbie Jones

Analyst · Deutsche Bank. You may proceed with your question.

Okay. Thanks. I will turn it over.

Operator

Operator

Thank you. Our next question comes from Steve Chercover with D.A. Davidson. You may proceed with your question.

Steve Chercover

Analyst · D.A. Davidson. You may proceed with your question.

Thanks everyone. So late in the call, but I am largely good. But this COVID crisis seems like the blackest of black swans. So compared to 2008, did you have time to even prepare? You had a long detonator fuse in 2008. And what lessons are you applying in the current environment?

Howard Coker

Analyst · D.A. Davidson. You may proceed with your question.

You know, one of the things we did early is go back to 2008, 2009 as we talk about our liquidity, obviously our cash balance, the impact it had on various sectors. And as we modeled out into Q2, we try to look at what did we see in 2008 and 2009 by market and by segment and then carry that over to, we are a different company today from a mix perspective and what do we see during then carried it over to now using that as some type of gauge, if you will, to say how bad could this get. Could it get as bad as 2008, 2009? Could it get worse? So we really used it from that perspective to help us build our models, which in turn were probably more faced on the liquidity side of things and making sure that we are comfortable as we enter this situation. But I don't know if I am answering your question, but that is the one exercise that we certainly did.

Steve Chercover

Analyst · D.A. Davidson. You may proceed with your question.

Okay. So sounds good, like there were a few lessons learned. And then just a granular one on the display packaging. I know that your entire cost cutting initiatives have played into the better performance. But you also mentioned that the exit of the pack center was part of the reasons the performance for productivity was better. So was that just exiting a money-losing business?

Julie Albrecht

Analyst · D.A. Davidson. You may proceed with your question.

Yes, this is Julie. This is just to clarify, the parts of the D&P business, Alloyd and I think to some degree the display business itself, they still had sales to certain customers kind of indirectly related to the pack center. And so ultimately, we ended up losing certain contracts, as we said indirectly related to exiting the pack center. So it's kind of like a follow-on indirect impact that's negatively been a part of that business' volume since kind of like early, really tied to mid last year.

Steve Chercover

Analyst · D.A. Davidson. You may proceed with your question.

Okay. So that's why 2018 event still resonates in 2020.

Julie Albrecht

Analyst · D.A. Davidson. You may proceed with your question.

That's right.

Steve Chercover

Analyst · D.A. Davidson. You may proceed with your question.

Well, thanks and keep safe everyone.

Julie Albrecht

Analyst · D.A. Davidson. You may proceed with your question.

Yes.

Howard Coker

Analyst · D.A. Davidson. You may proceed with your question.

Thanks.

Operator

Operator

Thank you. [Operator Instructions]. Our next question comes from Brian Maguire with Goldman Sachs. You may proceed with your question.

Brian Maguire

Analyst · Goldman Sachs. You may proceed with your question.

Hi. Good afternoon. Thanks for taking my question. Just a follow-up on some earlier questions around the OCC move and recovering that. And Howard, I think you sounded very optimistic about being able to recover that over time. I guess the question really just comes back to, how you see pricing in the industry? I know your predecessor, maybe not you specifically, but your predecessor and others as OCC prices were going down sort of talked about this being a supply and demand driven market with pricing as opposed to a cost driven market. It seems to be now or implied a little bit more, this is going to be driven by cost. But just wondering how you see the supply demand part of it? And can that be tight enough to get the cost recovery through, even in the midst of what's going to be a pretty bad recession here?

Howard Coker

Analyst · Goldman Sachs. You may proceed with your question.

Yes. I guess a couple of thoughts there. First off contractually, we will get the cost recovery at the end of the quarter. We have of course put out a general market. But our mills, as Rodgers indicated, are running relatively full. As you will know, we announced earlier in the week that we are shutting down two mills. And we say, hey, that's because of market conditions. It is because of market conditions. But let me remind you that, I guess, over three years ago, we announced the project of $64 million where we were going to invest into our best mills. So we actually increased the entire output by Sonoco through those investments. Now the plan all along had been to take out higher cost assets when we completed that project. 2018 proved to be a remarkable year related to demand. So we delayed taking those assets out and that really ran into 2019 first half. So the decision of taking out capacity at this point in time really relates to the fact that we are that much more efficient and creating that many more tons through this capital investment we announced three years ago and we are just pulling the trigger on it. It's somewhat coincidental to the fact that now we have seen an OCC surge and we need recovery. So again a long way of saying, we are full, we have got very efficient assets outstripping and we are taking out the higher cost assets and we will recover the OCC as we have said.

Brian Maguire

Analyst · Goldman Sachs. You may proceed with your question.

And just a couple of questions on the Project Horizon. I guess, one just from a timing point of view. It seems like you are taking a lot of other actions to shore up the balance sheet, halvening the liquidity, cutting back on CapEx, deferring the pension contribution. So why is now the right time to be, well, I know it's not huge dollar amounts, but it's an extra $20 million of CapEx and $80 million or so, all-in. Just why not maybe wait until we are at the other end of all this to make that kind of an investment? And I don't know if you said or you can say, but about how many thousand tons of URB capacity do you think is coming out between the number three machine in Trent Valley?

Howard Coker

Analyst · Goldman Sachs. You may proceed with your question.

Well, let me start with your last question. Effectively 35,000 tons, because if you recall, dating back multiple quarters, we have said that we have taken out, I think what 50,000 tons or 60,000 tons. That was Trent Valley selling pulp into China. So this move really is only taken about incremental quarter-to-quarter type 35,000. Why are we doing Project Horizon? Because we wish we have done it three years ago. Frankly, that's the way I feel about it. But I think it's a reflection on the fact that again, we have a very strong balance sheet. We can afford to do this. It's a three phase type investment, somewhere around between $15 million and $20 million this year with some benefit implications mid next year from a stock prep perspective. But as I think we opened up with in the opening commentary is, this is a time when you have strength in your balance sheet that you can take advantage of some opportunities that when this thing comes and it will come to an end, we are going to be a much stronger company, because of that. So it's not only, are we going to be making the appropriate strategic capital investments as long as things stay as we see them. From a market perspective, we will be looking at any potential tuck-ons, bolt-ons, et cetera that makes really, really great strategic sense once we come out of this crisis. So that's what we are doing. We are hoping that in two years from now, well, of course, I will say, of course, but we hope we will be out of this and we will be that much stronger.

Brian Maguire

Analyst · Goldman Sachs. You may proceed with your question.

Okay. Just last one for me, I know coming into the year there were a lot of new product introductions to capitalize on the sustainability trend and you guys had some test launches with some of your brand owners and customers. Just given the environment and the climate that we are in, are you seeing any of your customers look to maybe rethink or delay some of those launches? Maybe they are just focused on other things trying to make sure they can get the shelf stock at the supermarkets? Or maybe they are just worried consumers may not want to go for new concepts in a time where there's so much uncertainty? Any kind of change on those plans?

Rodger Fuller

Analyst · Goldman Sachs. You may proceed with your question.

Hi Brian. It's Rodger. I would call it more of a delay. I mean obviously, sustainability is going to be critical. It is critical. It will be critical again in the future. We are seeing some slowdown in delay and some of the people that were thinking about potential conversions. Obviously, rigid plastics packaging in today's environment with the virus, especially transparent is very popular. So that's a good thing for many parts of our business. We have some major projects we are working on with some of our large customers for growth going forward that are continuing. It's tougher in today's environment, but it's continuing. So I would just characterize it as a delay at this point. Nothing more than that.

Howard Coker

Analyst · Goldman Sachs. You may proceed with your question.

Yes. I think, if one thing I will add to that is, we have said it multiple times that our customers are trying to figure out how to get their outputs ups. So we are actually seeing, we are limiting the number of SKUs they want to put out. They are just trying to pump out as much volume as they can. It's not just with us. It's across the entire sector.

Brian Maguire

Analyst · Goldman Sachs. You may proceed with your question.

Okay. That makes sense. Thanks. And yes, stay safe everyone. Thanks.

Howard Coker

Analyst · Goldman Sachs. You may proceed with your question.

Thanks.

Julie Albrecht

Analyst · Goldman Sachs. You may proceed with your question.

Thank you.

Operator

Operator

Thank you. Your next question comes from George Staphos with Bank of America. You can proceed with your question.

George Staphos

Analyst · Bank of America. You can proceed with your question.

Hi guys. Thanks for taking the follow-on late. I had two questions. One was just to piggyback on what Brian had teed up. I suppose at this juncture if your customers are delaying sustainability, it's not based yet on any data they have on consumer perception. I don't know if you have any commentary on that. I guess it would be -- there can't be, because it's been such a recent event in terms of what's been happening with COVID but wanted your thoughts there. And then you might have mentioned this earlier again, my phone had cut out. On the $45 million reduction in CapEx, the gross number, if you will, can you quantify or bucket where those CapEx reductions occurred? Thanks guys and good luck in the quarter.

Howard Coker

Analyst · Bank of America. You can proceed with your question.

So, George, on the delay in sustainability. First off, to be clear, we are very, very engaged and active with customers in terms of projects, just the commercialization there of this, I think going to be delayed. But we are continuing to work on select projects in that regard. The $45 million in CapEx, I think is really across the business. We are still focused on some pretty critical growth productivity projects that Rodger and his team, we have done this before. We look and say, hey, what can wait for another day. And that's really across the entire company.

George Staphos

Analyst · Bank of America. You can proceed with your question.

So Howard, there was no specific area that got a little bit more weight in terms of reduction. Is that fair?

Howard Coker

Analyst · Bank of America. You can proceed with your question.

That is fair.

George Staphos

Analyst · Bank of America. You can proceed with your question.

All right guys. Thanks very much.

Howard Coker

Analyst · Bank of America. You can proceed with your question.

You are welcome.

Rodger Fuller

Analyst · Bank of America. You can proceed with your question.

Thanks again, George.

Operator

Operator

Thank you. Our next question comes from Adam Josephson with KeyBanc. You may proceed with your question.

Adam Josephson

Analyst · KeyBanc. You may proceed with your question.

Thanks everyone for taking my follow up. Julie just on pension. You were, in hindsight, smart enough to make that a $200 million contribution a year or two back. And then you were going to top it off with this $150 million that you have deferred to next year. Can you just talk about how likely you are to make it next year? And then relatedly, to the extent you have mark-to-market your assets and liabilities, what the funded status is looking like with just the steep drop in discount rates and a smaller drop in asset prices?

Julie Albrecht

Analyst · KeyBanc. You may proceed with your question.

Yes. Sure Adam. And I will tell you, we are grateful amongst ourselves and with our Board that we all made this decision to last year fund up to about 95% on a PBO basis, right, which is a normal accounting basis and shift. We are really at about 93% invested in fixed income. And that's of $1.4 billion of pension plan assets. So it's pretty meaningful and very specifically with those investments they are liability matched. And so we work really closely and monitor this monthly even before this crisis, right, with our actuary and our investment managers to make sure that the assets and the liabilities are moving in sync. So we continue to estimate that on a PBO basis, we are still around 95% funded and we remain very committed to the ultimate termination process. So we are just, quite frankly there are certain parts of the timeline we control and certain parts that we don't control. We weren't even sure it was going to be wrapping up this year anyway, but we are taking some actions to specifically push it into 2021. But we do remain committed to ultimately putting in the final amount and annuitizing and removing the liability from our balance sheet.

Adam Josephson

Analyst · KeyBanc. You may proceed with your question.

Thanks Julie.

Julie Albrecht

Analyst · KeyBanc. You may proceed with your question.

Yes, of course. Thanks.

Operator

Operator

Thank you. Our next question comes from Gabe Hajde with Wells Fargo. You may proceed with your question.

Gabe Hajde

Analyst · Wells Fargo. You may proceed with your question.

Thank you guys for taking the follow-up. I will try to make it brief. I was just curious if you have seen any change in challenger brands versus kind of bellwether brands that we are accustomed to seeing in the center isles of grocery store? I am just curious if they are able to deeper pockets and more resources whether it's supply chain or otherwise that ensure that their products are in fact on the shelf?

Howard Coker

Analyst · Wells Fargo. You may proceed with your question.

Gabe, you were a little soft on the middle part of that. Could you repeat that again? Change in --?

Gabe Hajde

Analyst · Wells Fargo. You may proceed with your question.

I apologize. Just any change from challenger brands to the bellwether large staples that we are accustomed to seeing in the center isles of the grocery store?

Howard Coker

Analyst · Wells Fargo. You may proceed with your question.

I don't think we have seen that at all. All I can say is that our customers and not only center of isle but perimeter as well as in the frozen side are just pushing out all they can. So is there a slowdown as it relates to the emerging brands? I really can't speak to that. It's just a heavy demand period right now. I would suspect maybe that would be the case. But certainly not impactful and certainly not impactful to us.

Gabe Hajde

Analyst · Wells Fargo. You may proceed with your question.

Thanks again.

Operator

Operator

Thank you. And I am not showing any further questions at this time. I would now like to turn the call back over to Roger Schrum for any further remarks.

Roger Schrum

Analyst

Thank you again Josh. And again let me thank each of you for joining us today. We appreciate your interest in the company. And as always if you have any further questions, please don't hesitate to contact us. Thank you again.

Operator

Operator

Thank you. Ladies and gentlemen, this concludes today's conference call. Thank you for participating. You may now disconnect.