Mark D. Millett
Analyst · UBS Securities
Super. Thanks, Theresa. And I guess, to begin, I'd like to commend our team for their continued safety improvement. Our performance has consistently been better than industry standards, but we strive towards 0 incidence. We made significant progress towards that goal last year and things continue to improve this past quarter. Roughly 85% or some 90 of our 114 operating and transportation units with the entire quarter without a single incident, all thanks to the dedication of each and every one of our employees. Their safety and welfare are our highest priorities. I'd like to congratulate the team for, again, operating at the top of our peer group and doing it very, very safely. I also want to congratulate everyone in our Superior Aluminum Alloy division for being chosen as the General Motors' Supplier of the Year for 2012. This is an excellent example of the customer partnership we drive and strive toward. So great job to the whole team there. Relative to the economy, from our perspective, the domestic economy continues to experience constrained growth. GDP remains weaker than we need to see. Sequestration and high unemployment is sapping consumer confidence and concerns regarding China's growth profile continue to impact the broader market. Unfortunately, and despite incremental demand growth through the first quarter, consumer sentiment appears to be waning. Consumers are keeping their inventories tight while taking advantage of short mill lead times and continue to be very watchful on steel mill raw material input costs as a leading indicator for finished steel pricing. We saw some softening of order input rate later in March as many customers expected product pricing to decrease and sympathy with ferrous scrap pricing. This procurement mentality will continue to drive price volatility while underlying demand incrementally expands. Obviously, although global overcapacity persists, pricing parity between domestic and global pricing is preventing meaningful input pressure today. Having said, I think macro drivers predicting steel consumption will suggest there is reason for optimism in 2013 and, certainly, in the years ahead. On the motors, although its growth momentum appears to abate to the small degree, remains very strong with the recent forecasts still calling for 16 million unit build rate for 2013. Residential construction appears to have sustainability, but hedging started up 7%, to the highest level since 2008. This bodes well for future nonresidential construction activity as well. Supporting our thesis, the overall ABI index reported its 8th consecutive month above 50, again reaching its highest level since 2008. Seasonally adjusted annual construction spending increased slightly in February. It was 8% higher than a year ago. So all of these macro drivers we view as positive going forward. In addition, there are still many companies with significant cash positions to be invested. And then coupled with the current low-interest rate climate, will eventually lead to fixed asset investment. These companies are also recognizing the effectiveness and efficiency of the American workplace and companies continue to reassure manufacturing. And I think, most importantly, over the longer term, inexpensive shale gas has the potential to make the U.S. energy long, providing a tremendous incentive for investment and associated job growth. We will be the beneficiaries of the associated economic growth and recovery of the construction markets. Since 2008, we've added capacity and always been shipping at record levels these past few years, market conditions have prevented us from leveraging our latent capacity. As nonresidential construction demand strengthens, all of our operating platforms can benefit. In 2012, we had approximately 1.5 million tons of steel capacity that was underutilized due to market conditions. Of that amount, about 55% of those tons had a high -- or a very high correlation to the nonresidential construction market. As domestic steel utilization improves, demand for ferrous scrap will also increase, benefiting our metals recycling operations. And similarly in 2012, we had excess fabrication capacity which is directly tied to nonresidential construction demand. Looking to steel. The steel platform, in spite of a challenging market, our diversified product portfolio had a first quarter steel utilization rate of 89%, 9% higher than the fourth quarter as production utilization at all our steel mills improved, especially at the Engineered Bar and steel, our Engineered Bar Products and also in Pittsboro and Steel of West Virginia locations. We also achieved record quarterly production at Rail and the Flat Roll division operated an annualized rate of over 3.1 million tons, a record high for the team and a phenomenal accomplishment. The domestic Mills Recycling industry experienced another volatile quarter, driven by low export activity, continued slow U.S. growth and inclement weather. We indicated last quarter that we believe the typical market strength at January would be challenged and, indeed, that was the case. And further strong -- and with ferrous price movement traditionally seen, still mills' appetite for scrap was tapered as well as the export market, causing prices to move down early in the quarter and contracting metal spreads. This trend reversed the stronger mill input-- order input rates posed a demand and pricing appreciated later in the quarter in March. The general decline in nonferrous commodity pricing also contracted margins in our copper and aluminum businesses. We continue to believe the volatility in the Mills Recycling business is unlikely to subside in a meaningful way through 2013. We are again pleased to report our fabrication business delivered its fourth consecutive profitable quarter. During the quarter, production at the new deck line in Arkansas began to ramp up and that has gone well. Production rates have been steadily improving, lowering our costs. We continue to see improvements in that business as we focus on the right market opportunities, gain market share and improve operating efficiency at our newer locations. Moving north, our pioneering efforts in Minnesota continue to make steady progress. Operations of the iron concentrate facility are proceeding well. And in March, we operated at 75% design capacity at cash costs below $50 per metric ton. This material will be the principal input concentrate for our iron nugget production on a go-forward basis. That team has done a fantastic job without a single safety incident this year. At the iron nuggets facility, production was improved during the first quarter. Prior to shutting down for the April outage, the plant ran for a 31-day period at an equivalent time of 88%, producing 25,000 metric tons. Shipments for the quarter totaled approximately 58,000 metric tons. Financial offsets during the quarter though were higher due to 2 primary causes: We used higher cost iron concentrate inventory in the production process and we agreed to sell some high cost excess iron concentrate inventory at an after-tax loss of $2 million. During the fourth quarter call, we indicated that upwards will be made to increase production at the iron nuggets facility during the second quarter. And as planned, we are installing the remaining oxygen enrichment equipment for the furnace this month. We will ramp up slowly through June to make any necessary adjustments and expect to commence increased production levels in the second half of the year once the oxygen generation plant, which will feed the oxygen burners, is commissioned in July. Due to the outages at the nugget facility in April, we anticipate the losses associated with our Minnesota operations for the second quarter of 2013 to be similar to those recorded in the fourth quarter of 2012. If production ramps up throughout the year as anticipated, we expect the losses to decrease, and we believe we can be at monthly breakeven run rate by year end. So our expectations have not changed there. Production volume for both Minnesota and Iron Dynamics has given us iron self-sufficiency as intended by the investment premise originally. And of note, the team in Iron Dynamics achieved another liquid iron production record of almost 24,000 metric tons in March. They're a significant contributor in helping the Flat Roll division achieve their record production levels. And, again, congratulations to the team there. As a reflection of our entrepreneurial culture, we continuously work to create opportunities rather than just wait for market dynamics to improve. Several organic growth projects have been implemented in 2013 that will provide increased earnings potential specific to Steel Dynamics. Engineered Bar products is undergoing a mill expansion that will add 325,000 tons of smaller diameter bars. This project will make our facility the largest single-site supplier of engineered and SBQ bars in North America, with an annual production capacity of 950,000 tons. The project is on schedule and on budget and is expected to be commissioned in the fourth quarter of this year with no material interruption of current operations. At capacity there, the potential 200,000 tons of semi-finished blooms could be supplied by our Structural and Rail division, thereby effectively diversifying their product mix and increasing through cycle utilization for them. We're also excited about the addition of premium rail production capability in our Structural and Rail division, an additional avenue to increase the mills through recycle utilization and to further diversify our markets with value-added products. Construction has also started on this project. It, too, is on budget and on schedule for commissioning close to the end of this year. We plan to eventually produce up to 300 or some thousand tons of standard strength and premium rail for the North America's railroad industry. Test material has already been approved by several of the major domestic railroads. The new rail capabilities will position us to become North America's preeminent rail manufacturer for rail quality and straightness and dimensional control. Furthermore, the product will provide exceptional customer value and the capability of 320-foot road lengths that can be further welded into 1,600-foot strings. This significantly reduces installation time and track maintenance costs for the rail customer. Another project of the Flat Roll division, the new shape correction line, is on schedule to start up early in the fourth quarter of this year. Shape correction and master coils will provide a value-added opportunity and should facilitate increased market share, a particular benefit to us as the team has racheted up mill productivity, bringing additional hot-rolled coil to market. In recycling, 2 high-tech nonferrous recovery systems have just started operating. The systems have capability to recover a greater amount of value -- nonferrous material from the shredder waste stream, thereby enhancing margins. The facilities are located in the midwest. One in Ohio and the other in Central Indiana and will be fully capable of processing all the waste from our 4 midwest shredders. The company I think continues to drive towards maximizing opportunities to effectively and efficiently perform through the cycle to maintain a sustainable differentiation from our peers. Our operating and EBITDA margins continue to be best in class and have allowed us to further solidify our balance sheet in recent months. We are also able to increase our first quarter cash dividend by 10%. We're pleased that our Board of Directors took this action based largely on their confidence in the strength of our cash flow generation capability and our financial position. We believe this action further reflects our continued optimism and confidence in our future prospects. We believe our superior operating and financial performance clearly demonstrates the sustainability of our business model in good and in challenging times. In keeping with the entrepreneurial spirit that flows throughout the company, we will continue to assess the opportunities for growth, whether new products, new technologies or new business lines. The focus is toward not only top-level revenue growth, but growth that will enhance and provide consistency to our margins and provide our shareholders with returns that demonstrate our commitment, making Steel Dynamics the preferred investment decision. I'm proud of the strong character and the fortitude that our employees have demonstrated through challenging times. It is their passion and spirit that drives us to excellence and to outperform our peers, both operationally and financially while making our low-cost, highly competitive position. I'd like to thank each and every one of them for their continued hard work and dedication and to remind them as always, to be safe, both at work and at home. So now, Brenda, I'd like to open the call up for any questions that everyone has for either myself or for the rest of the leadership team.