Mark D. Millett
Analyst · Michelle Applebaum Research
Super, great. Thanks, Theresa. I'd like to begin with safety, which is a key strategic focus and the highest priority for myself, the management team, along with each and every employee. We strive towards 0 incidents, absolutely no accidents whatsoever. And in many of our locations, we have continued to make progress towards that goal. 87 of our locations were incident-free in the third quarter, and many have not incurred a single incident this whole year. Notably, Steel of West Virginia has worked over 2.1 million man hours without a loss time accident, and I commend the team there. Our performance continues to exceed industry averages and we continue to improve, I commend the dedication of our teams toward excellence. But while this is the case, tragically, we still lost one of our members of the SDI family this summer. Our thoughts and prayers continue to be with his family. An occurrence such as this drives even greater conviction and resolve toward our goal. Safety is our highest priority. It will remain so as there is nothing more important than the safety and welfare of each and every member of the SDI family. Shifting our focus toward the macro environment. From my perspective, anyway, the economy remains weaker than it needs to be to support a robust, sustainable recovery, and we continue to be subject to political headwinds. The increased consumer confidence portrayed through the third quarter is tempered somewhat under the cloud of the government shutdown and the fear that the U.S. government may experience a financial default. But nonetheless, I believe the current economic climate gives reason for restrained optimism, as third quarter GDP should have expanded and many of the macro market indicators, such as the PMI, ISM, ABI and housing starts continue to show positive directional momentum, supporting increased steel consumption and continued demand growth. Recent growth forecasts for the automotive market indicate a 16 million unit build rate for 2013, growing to 16.5 million units for 2014 and as high as 17.3 million for 2015. Construction spending, albeit still low, continues to improve, up over 6% so far for 2013. The homebuilding sector remains upbeat, supporting continued sustainability in the residential construction market, which is a crucial component of a sustainable economic recovery. Although there's been some noise in this arena with July and August housing starts that are falling slowly, as compared to June, the general trend has been up. The hesitations could've been related to rising mortgage rates, but this unto itself has not curbed continued growth in past economic recoveries. Residential construction activity remains materially improved over 2012, with the August housing starts 19% up year-over-year. On the nonresidential front, the API again reported above the 15% mark in August, depicting expansion in the last 11 of 12 months. But more important than the pure economic indicators, which bode well for the recovery of the construction markets and steel consumption in general, is our order book since this is what truly defines where the market is going for us. Increased demand for construction-related steel products is clearly visible in our order backlogs. Our third quarter structural steel shipments were at the highest levels since the third quarter of 2008, and fabrication shipments were at record levels as we have broadened our geographic presence. Similarly in Flat Roll, order rate for residential-related end products, such as raised garage door panel and HVAC, have seen material improvement. For the sheet market in general, the increased demand coincided with capacity shortfalls, and although steel sheet imports increased during the quarter, their impact was significantly less than the market expected. The resulting demand strength, combined with tight supply chain inventories, have aided for an appreciation of the U.S. Flat Roll pricing through the quarter. I believe the increased demand for construction-related steel products should be sustainable. As many companies hold significant cash positions, which coupled with the historically low interest rate environment we enjoy today should lead to fixed asset investment. Longer term, the availability of an expensive shale gas, there's a potential to make U.S. energy law, providing a tremendous incentive for fixed asset investment and associated job growth, a catalyst to increase steel-related consumption. We will be the beneficiaries of the associated growth, as we lever our latent production capacity. Since 2008, we've expanded capacity and though we've been shipping at record levels, market conditions have prevented us from levering our full production capability. As nonresidential construction demand strengthens, all of our operating platforms can benefit. In 2013, we have approximately 1.5 million tons of steel capacity that will not be utilized due to these market conditions. And of that amount, about 55% of the tons are correlated with the nonresidential construction market. As domestic steel mill utilization improves, demand for ferrous scrap will follow, bringing benefit to our metals recycling operations. And similarly, we have over 150,000 tons of additional fabrication capacity, which is directly tied to nonresidential construction demand. In aggregate, I believe we have greater leverage to the recovering construction sector than most. Focusing on steel operations. Demand for our sheet and structural steel products improved in the quarter, with utilization increasing from 83% in the second quarter to 89%, materially above the 78% recorded throughout the industry, which I think is a testament to our talented teams and our broad product portfolio. Flat Roll shipments improved, particularly for galvanized and painted products. Metal management -- metal margins expanded as average sheet pricing increased in the quarter. Notably, our Flat Roll division is on target to set an annual production record in 2013. In fact, during the third quarter, the team already achieved its goal on a trailing 12-month basis, by producing over 3 million tons, an absolute milestone for a North American-based Electric Arc Furnace Flat Roll mill. Congratulations to the team, each and every one of them. Our Structural and Rail division's utilization rate continued to improve, achieving 70% in the third quarter, as structural steel shipments improved. Utilization was 5% higher than the sequential quarter and 16% over the third quarter of 2012. This may moderate some in Q4 due to the annual week-long outage taking place in October and some seasonality impact to structural volume. On the rail front, rail shipments are on track to hit over 200,000 tons for the year, well above our earlier expectations. The domestic metals recycling industry experienced another volatile quarter. Decreased profitability was the result of declines in both ferrous volume and metal spread. Ferrous scrap supply outstripped demand early in the quarter from reduced steel mill utilization and overall reduced scrap export activity. Although profitability from our Midwest locations improved slightly in the quarter, the weak, obsolete scrap environment through the quarter, along with continued overcapacity of shredding operations in the Southeast, resulted in earnings deterioration now. Moving to fabrication. The momentum continues to be strong as the team exploits the benefit of our national footprint to make market inroads. We are headed into the traditionally soft winter months, but remain encouraged. We saw strengthening in both our inquiry rate and most importantly, order activity in the quarter. And the team continues to gain market share while also improving operating efficiency at our new startup locations. Our pioneering efforts in Minnesota continue to make steady progress. Production rates and plant availability achieved current expectations, confirming the plant's ability to produce in excess of 30,000 tons per month. Our primary focus is to now decrease the overall cost structure. As we increased the rate of production, however, the product yield unexpectedly deteriorated. We took a 3-week average toward the end of September for maintenance and some equipment modifications and restarted the plant in early October, and that restart has gone reasonably well. We believe we will achieve further cost reductions throughout the remainder of this year, but given current expectations in cost structure and pig iron market pricing that is lower than earlier estimates, we believe it will be difficult to achieve a monthly pretax breakeven run rate before the end of the year, but should approach a monthly cash breakeven. Much has been accomplished and the significant opportunities for yield improvement and cost reduction have been identified, but much work is yet to be done. Relative to our other iron operation, Iron Dynamics, they achieved a new record quarterly production of 65,000 metric tons of liquid iron. My congratulations to the team for their outstanding performance, and their contribution to the Flat Roll division's productivity cannot be overlooked. Likewise, their contribution to our resource sustainability efforts is important, as they obtain 100% of their iron needs through recycling steel mill waste both sides [ph]. A reflection of our entrepreneurial culture, we continually work to create opportunities rather than just wait for the market dynamics to improve. Several organic growth products have been implemented this year that will provide increased earnings potential specific to Steel Dynamics. And to recap 2 of the larger and more impactful projects, the Engineered Bar division is adding 325,000 tons of rolling mill production capacity, the high precision, smaller diameter bars that will broaden our product portfolio. This project will make our facility the largest single-site supplier of engineered and SBQ bar in North America with an annual production capacity of 950,000 tons. The project is on schedule and is expected to be commissioned in the fourth quarter this year with no material interruption of our current operations. We're also excited about adding premium rail production capability at our Structural and Rail division, an additional avenue to increase the mill's production utilization through the cycle as we further diversify our value-added product portfolio and broaden the markets in which we serve. We will have the capability to produce in excess of 300,000 tons of standard strength and premium rail for the North America's railroad industry. The product will provide exceptional customer value, adding the capability for 320-foot road lengths that can be further welded into 1,600-foot lengths, some quarter of a mile, which significantly reduces the installation time and track maintenance costs for the rail customer. Testing material has been enthusiastic received by several of the major domestic railroads. And based on recent investment plans announced by the major North American rail consumers, we believe the domestic rail market could grow meaningfully in the coming years. Our new rail capability is positioning us to become North America's preeminent rail manufacturer for quality, straightness and dimensional control. We plan to commission the premium rail production equipment by the end of this year, with product testing through the first quarter of '14. We continue to drive towards maximizing opportunities to effectively and efficiently perform through the cycle. We maintain a sustainable differentiated business. We believe our superior operating and financial performance clearly demonstrates the sustainability of our business model, whether in good or challenging times. In keeping with the entrepreneurial spirit that flows throughout the company, we will continue to assess opportunities for growth, whether in new products, new technologies or new business lines. We are focused on providing exceptional value to our customers, committing to the highest levels of quality and timeliness and as importantly, to partnering with them to deliver what they need today, as well as anticipate the needs for the future. The focus is toward not only top line revenue growth, but growth that will enhance and provide consistency to our margins that will provide our shareholders with the returns that demonstrate our commitment, making Steel Dynamics the preferred investment decision. The passion and spirit of our employees continue to drive us to excellence and to outperform our peers both operationally and financially, while maintaining our low-cost, highly competitive position. I thank each and every one of them for their continued hard work and dedication. And to remind them, guys, always be safe, both at work and at home. And so with that, I will open the call for questions for either myself or for the leadership team.