Mark D. Millett
Analyst · Jefferies
Super. Thanks, Theresa. Well, once again, safety is first for us. It's the absolute highest priority for me, for each employee and our families, and simply said, our goal is to work each day incident-free. Even though our performance is better than industry averages, I know there is more work to be done, and we are moving in that direction. Toward that goal, 85 out of our 121 locations achieved 0 recordable incidents during the quarter, third quarter. Many of these locations haven't incurred a single incident this year, so my personal congratulations and thanks to those specific teams for demonstrating that our goal to reach 0 accidents is both achievable and sustainable over the longer term. Turning to business. I think understandably, recent geopolitical events, coupled with concerns regarding stalled international growth, have decreased consumer optimism and wreaked havoc on the equity markets. However, the strength of our third quarter financial performance, recent conversations with our customers and the current profile of our order books do not reflect a structural shift from the continued positive growth we have seen all year. Durable goods and nonresidential construction, 2 components of the non-services GDP, accounted for roughly 47% of the improvement in overall GDP in the second quarter. This supports our view that non-service-related GDP continues to be an important contributor to our overall domestic economy, which is good for steel consumption. Although consumer spending decreased slightly exiting third quarter, sales of our steel-consuming products such as appliances increased. Forecast for key steel-consuming end markets remain positive. Automotive continues to be strong at 16.5 million units, growing to almost 18 million over the next few years. Overall construction spending continues to trend favorably, increasing 5% through August as compared to the same period in 2013, while nonresidential construction increased 6%. Additionally, growth in the domestic shale arena continues to require infrastructure investment, which we believe will positively affect demand for steel. Recent concerns regarding stalled growth in international markets have caused large energy companies to redirect their investments to North America, so midstream to end stream investments will be required to support projects stemming from that redirected capital. Our steel operations delivered another strong quarter both financially and operationally. They shipped a record 1.9 million tons, and I believe it's worth emphasizing that our pre-existing steelmaking facilities surpassed our prior record even without the inclusion of the Columbus volumes. Our Structural Rail and Engineered Bar Divisions each achieved record quarterly shipments. Although the majority of the volume increase stemmed from structural products and special bar quality steel shipments, we also increased rail shipments by 12%. We continue to make considerable progress with the Class I railroads through the qualification process for our premium rail, which we began producing early this year. We're already qualified with 5 of the 7 Class I customers. Our quality and customer service standards are receiving exemplary commentary. This product addition positions us to become the preeminent rail supplier in North America. Currently, we're the only North American manufacturer that welds quarter-mile length strings, using 320-foot rail versus the conventional 80-foot rail. This is a strong competitive advantage. It reduces the rail's foot string by more than 75%, a significant advantage for our customers, as it dramatically reduces the potential for railment [ph] failures, there's an obvious safety benefit for them, as well as reducing track maintenance costs. We believe domestic rail consumption will continue to increase during the next 3 to 5 years, as both replacement and new rail are acquired, as suggested by railroad investment forecasts, driven in large part by the U.S. Energy Sector. We plan to increase our rail shipments in parallel with this growth and have told our rail customers that we are committed to this market, and will supply up to 350,000 tons annually to meet their needs, which enhances our profitability through both product margin expansion and provides cost compression through increased volume. We shipped just over 200,000 tons of standard rail in 2013. We expect to increase that amount by 10% or more this year, with further improvements in both volume and mix in 2015. Our Engineered Bar capacity and product offering expansion is also progressing well. We've commissioned over 75% of the entire new smaller size range, and we're receiving positive customer feedback. We've been balancing commissioning with providing our customers the on-time delivery that they've come to expect from us, and we certainly appreciate their support during this time frame. We are confident that our trusted customer relationships built on quality and on-time delivery will allow us to increase our market share to fully utilize the added 325,000 tons of annualized rate in the coming year. The annual domestic SBQ market is generally between 8 million and 10 million tons, and of that, the 3, 5/8 [ph], or smaller diameter bars, which is the area of our expansion, represents about 55% of that, so we don't believe our market share expectations are unreasonable. We shipped 480,000 tons from Engineered Bar division in 2013. We expect to increase that amount by 30% in 2014, with obvious further improvements in both volume and product mix in 2015. From the closing date of September 16 to the end of the month, our shipments include 175,000 tons contributed by Columbus. Acquiring the Columbus mill was an incredible opportunity for Steel Dynamics, creating a single Flat Roll group, which provides us a platform to fully utilize our core competencies. It allows us to develop stronger relationships with our existing and new customers, maximizing logistical benefits to create further value for them; broadens our steel sheet product capabilities through width, gauge and strength diversity; complements on our current product portfolio with further exposure in the growth areas of energy and automotive; and it fully diversifies us geographically into the high-growth Southern U.S. and Mexican regions; leveraging synergies across 2 highly efficient flat-rolled steel mills and 8 coating lines provides us a unique opportunity to significantly increase value for all our stakeholders. Collectively, production utilization for our steel operations was 90% in the third quarter, compared to 95% last year. However, the rate though is not a reflection of decreased demand but rather it's a function of increased capacity from our SBQ expansion, the 350,000 tons or so, adding to the denominator, obviously, and a 4-day scheduled outage at the Butler Flat Roll mill. Excluding the impact from these items, utilization would've been slightly above the second quarter. There obviously remains general concern regarding the recent level of steel imports and associated headwinds to pricing and industry utilization. While we obviously monitor the activity closely, we continue to see relative strength in our order backlogs. We've had 2 consecutive quarters of record shipments. Part of our strategy is to not only develop the strong customer relationships, but to also manufacture market niche products that are more difficult to compete with on a global basis, such as our painted flat roll steel, highly engineered SBQ steels and longer-length rail. This helps us insulate us somewhat from the import threat. We believe the current growth expectations in both Europe and China, combined with global production overcapacity, will be a headwind to steel pricing for the foreseeable future, but I continue to believe that historic levels of imports as a percentage of domestic consumption will return, and that we will not see an import consequence on a sustained long-term basis. We continue to understand the design and dynamics of a competitive market as long as it's fair and equitable. As an American steel producer, we must remain vigilant, and our administration must enforce world trade laws in order for all of us to compete on a level playing field. In Metals Recycling business, we continue to work through another challenging quarter, reporting lower profitability. Both ferrous volume and nonferrous volumes improved, notably in copper and aluminum. However, ferrous metal spread was flat quarter-over-quarter, as decreased selling values were somewhat offset by cost compression from the volume improvement. Nonferrous metals spread was negatively impacted by weaker copper and nickel commodity markets, resulting in decreased profitability for our nonferrous segment. Year-to-date, July 1 scrap exports were 19% lower than the same period 2013, and both years being significantly lower than recent historical norms. The continued significant overcapacity of shredders, particularly in the Southeast and U.S., continues to compound volatility and continues to constrain margin, as processes are all competing for the same material. Regarding our Minnesota operations, as discussed on last quarter's call, we plan to ramp up volume while improving yield, quality and cost on a consistent basis during the third quarter. I'm pleased to report that our team achieved all of those things, and we expect further improvement in these areas as we continue to operate and make some enhancements to the iron ore retrieval process. We will be installing equipment that Magnetation has already utilized in other operations to bring our cost structure for iron concentrate back to the levels established in 2013 of under $50 per metric ton. Lately, the cost has been elevated higher than that due to lower yield recovery emanating from finer size tailings that we found in the current basin. Had we been at that cost level during the third quarter, our net losses would've been reduced from $5 million to just less than $3 million. We still hold the view that these operations have the potential to achieve a $340 to $350 per metric ton cash prices, but in order to do this, volumes must reach about 32,000 metric tons per month, or a 360,000 metric ton annualized rate. During the third quarter, our average monthly production rate was just over 27,500 metric tons per month, a significant improvement over months past, and a solid footing to ramp-up to the required volume. Our Fabrication Operations also achieved another quarterly shipment record, for both joist and deck products. The team is certainly positioned at that sector incredibly well for the returning construction markets. Industry utilization continues to improve, and it's certainly true for us. Based on sustainable increased demand and market share improvement, we have added production shifts at several of our plants, employing additional people in our communities. According to the Steel Joist Institute, as of August, year-over-year domestic joist shipments have increased 21%. Our joist shipments have increased over 35%. The team continues, as I say, to perform exceedingly well, both in market share advancement and leveraging our national footprint. Driven to maintain a sustainable differentiated business, we are focusing on opportunities to maximize our financial performance. We're focused on providing exceptional value to our customers, committing to the highest levels of quality and timeliness, partnering with them to deliver what they need today and anticipating what they'll need for tomorrow. As we look ahead, we're optimistic concerning the industry and even more so for Steel Dynamics. Columbus is one aspect of our story, and our organic growth projects that are beginning to benefit our operations now and others. We have great leverage to recovering construction markets and are fully equipped to take advantage of new opportunities that lay ahead. Our resolve to maintain a differentiated growth company that effectively and efficiently perform through all market environments is unwavering. We believe our superior operating and financial performance clearly demonstrates the sustainability of our business model throughout the market cycle. The strong character and fortitude of our employees are unmatched. Their dedication to customers and passion for excellence compel us to achieve high standards of performance. I thank each and every one of them for their hard work and dedication, and remind them, safety is always the first priority. Again, thank you, everyone, for your time today. And Manny, we'd like to open up the call for questions, please.