D. Menzies
Analyst · Keybanc Capital
Thank you, Tim. Good morning. We are pleased with the 2011 operating results of the Rail and Leasing Groups, and the operating momentum building in both business groups at year-end. During 2011, our Rail Group increased production and operating profit in each quarter in route to producing over 14,000 rail cars. During the fourth quarter, our Rail Group posted an operating profit of $34.4 million, a 90% increase over the third quarter. Rail car shipments during the fourth quarter increased more than 41% when compared to the third quarter. Our rail car order backlog increased for the eighth consecutive quarter and is at its highest level since the fourth quarter of 2007.
During 2011, our Leasing Group experienced consistently strong fleet utilization and strengthening lease rates. During the fourth quarter 2011, the Leasing Group posted a 34% increase in operating profit compared to the fourth quarter of 2010, due principally to higher lease renewal rates and profit from lease portfolio sales. Lease rate and renewal trends continue to remain favorable during the fourth quarter.
Industry demand for new rail cars during 2011 outpaced general economic growth and was driven primarily by orders for rail cars needed to transport crude oil from shale and tar sands fields, small covered hoppers for sand use and shale frac-ing operations and large covered hoppers for minerals and agricultural products.
In the long run, we believe the demand for rail transportation to support crude oil transport and gas frac-ing will continue to generate additional new rail car orders. Near-term, the current price and abundant supply levels of natural gas may negatively impact drilling plus reducing demand for frac sand and therefore, small covered hoppers. This cycle is very characteristic of many new markets we serve. At current oil price levels, we expect oil drilling and the demand for rail cars to transport crude oil will remain steady. The energy sector is an exciting new growth opportunity for rail, and we are monitoring developments in these markets closely.
The abundance of low-price natural gas is benefiting North American chemical producers. Several major chemical companies have announced plans to build new plants or to significantly expand existing facilities in North America. This indicates that domestic chemical production will likely increase, driving demand for new rail cars to transport chemical products. Order for auto racks and flat cars for auto racks were also placed during the quarter, as automobile production is projected to rise, and the existing auto rack fleet is fully deployed.
Inter-modal orders accounted for approximately one-fourth of industry orders during the fourth quarters, reflecting strength in consumer shipments and a continued shift in rail equipment preferences. Demand for coal-carrying rail cars is weak while utilities take advantage of low-price natural gas for power generation.
During the fourth quarter, Trinity Rail received orders for approximately 6,220 new rail cars, including auto racks. Our fourth quarter orders were primarily for auto racks and tank, flat and covered hopper rail cars. Orders came from industrial shippers, railroads and third-party leasing companies, and Trinity Rail's rail car order backlog was 29,000 rail cars at the end of the fourth quarter, up 4% from the end of the third quarter. Approximately 24% of the units in our order backlog are for customers of our leasing business.
We were successful in securing orders during the fourth quarters that extend current production lines well into 2012, and for some railcar types, into 2013. We continue to focus on orders that optimize production at our facilities currently in operation, minimize line changeovers and reflect favorable pricing levels.
Our fourth quarter orders should position us to achieve increased operating leverage. We delivered approximately 5,105 railcars during the fourth quarter. This is an increase of approximately 41% from the third quarter, and compares most favorably with the approximately 2,230 railcars we delivered in the fourth quarter of 2012.
The steep slope of our production ramp-up during the last four quarters has been challenging. We are now positioned to improve our operating leverage as our labor force is more experienced and we stabilize our railcar production rate during the next few quarters.
For the year 2012, we are projecting delivery of approximately 18,000 to 20,000 new railcars. As a point of comparison, we delivered 14,065 in 2011 and 4,750 in 2010. We remain flexible in our 2012 production plan and are prepared to respond to further shifts in demand. We will continue to update you on our full-year delivery projections as the year unfolds.
We added approximately 800 new railcars to our lease portfolio during the fourth quarter, bringing our wholly owned lease fleet to 54,595 railcars, a 5.2% increase compared to the fourth quarter of 2010. Our lease fleet utilization at the end of the fourth quarter of 2011 was 99.3% and our average remaining lease term remained at 3.5 years.
The TRIP lease fleet totals 14,350 railcars operating at 99.9% utilization. As a reminder, Trinity owns 57% in TRIP and manages the portfolio.
Lease renewal trends are favorable. A high percentage of our lessees are renewing their contracts, which lowers remarketing expenses and minimizes out-of-service time. Renewal lease rates are also showing steady increases. Lease rates on new cars are at attractive investment levels. We expect this trend to continue while existing railcars are in tight supply and new railcar production backlogs remain extended.
We have grown our lease fleet through the strong lease origination capabilities of our commercial team. We have also demonstrated our competence to effectively remarket our lease portfolio, as evidenced by our utilization and renewal trends.
With the scale diversification of our leasing footprint, we are now better positioned to more actively participate in this secondary market.
We have seen an active secondary market for the purchase and sale of leased railcars during the last few quarters. Increased availability of capital for buyers is supporting the financing of these portfolio purchases. We have, over time, been successful at selling lease railcars from our portfolio. In the third quarter of 2011, we sold a group of lease railcars from our portfolio and we sold an additional group in the fourth quarter. We expect to continue lease portfolio sales during the next few quarters, assuming market conditions continue to support an active and deep market of buyers.
In summary, railcar market conditions remain favorable, although driven in a large part by demand related to energy exploration and production. We are closely monitoring developments in the oil and gas markets to understand factors that may influence future demand for rail cars.
During the fourth quarter, we reached the latter stages of production ramp up. As we enter 2012, we expect our operations team to focus on improving efficiencies, while producing at a stable rate for the next few quarters.
We expect to continue to see the benefits of the strong lease pricing developments and an active secondary market. I will now turn it over to Antonio.