Kenton Alder
Analyst · Steven Fox from Cross Research
Okay. Thank you, Diane. Good afternoon, and thank you for joining us for our Fourth Quarter and Fiscal Year 2011 Conference Call. Joining me on today's call are TTM's CFO, Steve Richards; and Canice Chung, CEO of Asia-Pacific region. I'll begin with a review of our business and then Steve will follow up with a discussion of our financial performance, and then we'll open the call to questions.
First, I'd like to begin with a review of the highlights of the fourth quarter. Net sales were $361.5 million. GAAP net income was $8.4 million or $0.10 per diluted share. As noted in our press release, our results for the fourth quarter include a non-cash goodwill impairment charge of $15.2 million at our Shanghai backplane assembly plant which we acquired from Tyco in 2006. Excluding this charge, our Q4 net income was $21 million or $0.26 per diluted share. Non-GAAP net income was $27.7 million or $0.34 per diluted share. Gross margin was 19.7%. For the fiscal year 2011, net sales increased to a record $1.4 billion. GAAP net income was $39.1 million or $0.48 per diluted share, and non-GAAP net income was $124.8 million or $1.52 per diluted share.
Our fourth quarter results were towards the upper end of our expectations for both revenue and non-GAAP EPS. We expect continued solid demand for advanced HDI interconnect or HDI printed circuit boards. However, the overall demand for conventional multilayer printed circuit board weakened during the quarter. Advanced HDI products continue to represent a growing part of our overall product mix, comprising approximately 23% of our Asia-Pacific revenue in the fourth quarter. As a point of reference, in the fourth quarter of 2010, advanced HDI products represented 7% of our Asia-Pacific revenue.
I would now like to comment on the results of our operating segments for the fourth quarter. And then as usual, Steve will add more details later in the call.
Asia-Pacific had sales of $218.4 million, down from $222.3 million in the third quarter. Gross margin for Asia-Pacific was 18.5% in the fourth quarter compared to 20.4% in the third quarter. The decline in gross margin was primarily due to lower absorption on lower production in our facilities that manufacture conventional printed circuit boards. Reflecting this lower capacity utilization, a greater-than-normal share, approximately $15 million of our $218.4 million in Asia-Pacific revenue came from shipments out of inventory. Despite the lower utilization rates in our conventional printed circuit board facilities, we continue to experience strong utilization in our advanced HDI facilities. Overall, average capacity utilization in Asia-Pacific was approximately 80%.
The North American segment recorded fourth quarter sales of $144.1 million, up 5% from the $137.4 million in the third quarter. Gross margin was 21.6% compared to 18.5% in the third quarter. The increase in gross margin was due primarily to improved operating leverage and a better mix of work from key commercial end markets customers such as -- end markets such as networking and high-end computing. We are pleased with our strong performance in North America. The outlook for several key customers in this operating segment remains positive. As you might suspect, our capacity utilization in North America increased from the high 70s in the third quarter to the low 80s in the fourth quarter. On a year-over-year basis, fourth quarter sales in Asia-Pacific fell slightly from $220.2 million in 2010. In North America, sales decreased approximately 8% from the $156.4 million in 2010.
Now moving on to our end markets. Networking communications is our largest end market. Sales in this end market were 33% of fourth quarter sales compared to 38% in the third quarter. We experienced solid demand for advanced technology routers and enterprise networking equipment, while sales to our telecom infrastructure customers were more challenged. We expect this trend to continue in the first quarter. Longer term, we anticipate that we will continue to benefit from our diverse participation across the enterprise, service provider and telecom infrastructure markets.
Computing, storage and peripherals is our second largest end market. Sales in this end market represented 20% of fourth quarter sales versus 21% in the third quarter. As expected, sales in this end market declined sequentially due to softer shipments from a key customer. We expect sales to increase with this key customer in the first quarter. Partially offsetting this decline was an increase in sales in the high-end computing and storage market, primarily served by our North American division, where some of our customers address the fast-growing cloud server market. We expect this end market to represent a greater percentage of sales in the first quarter as we experience continued strength in the high-end computing and storage markets, and a return to higher touch pad tablet shipments.
The aerospace and defense end market represented 15% of fourth quarter sales, compared with 16% in the third quarter. While we experienced continued solid sales to commercial aerospace customers during the quarter, sales to defense customers declined due to end-of-year rescheduling and lower defense demand related to federal budget issues. Going forward, we expect this end market to remain at approximately 15% of sales in the first quarter of 2012.
In the cell phone end market, sales increased sequentially to 13%, up from 10% in the third quarter. We experienced both market share gains and expanded strength in smartphone sales to China-based manufacturers as our mix continued to shift toward more smartphone products which require both advanced HDI capabilities and rigid-flex capabilities. We expect sales in this end market to decrease in the first quarter due to seasonality.
The medical, industrial and instrumentation end market represented 8% of sales in the fourth quarter, up from 7% in the third quarter. Sales increased sequentially, as we saw improved revenue from medical customers, as well as other customers in this broad category. We expect this end market to be relatively stable as a percent of sales in the first quarter.
As expected, sales in the other end market increased sequentially, growing to 10% of sales in the fourth quarter from 8% in the third quarter. The increase in sales was driven by a new product launch and strong holiday demand at a key customer in the e-reader market. We expect this end market to decline in the first quarter, due to minimal e-reader production in the quarter. Now our top 5 customers did not change in the third quarter and, in fact, the top 5 customers have remained the same for all of 2011. These customers accounted for 31% of sales in the fourth quarter. In alphabetical order, our top 5 OEM customers were Apple, Cisco, Ericsson, Huawei, and ZTE.
Lead times for both of our segments remained unchanged at 4 to 6 weeks, which reflects normal lead times in both Asia-Pacific and North America. Our mix shift to more advanced technology resulted in ASPs increasing approximately 2% in both Asia-Pacific and North America during the quarter.
Now before I wrap up my discussion, I would like to note that we are temporarily closing our SYE plant, located in Dongguan, China for repairs and upgrades to the facility. We expect to transfer a majority of production, as well as many of the employees, to our other facilities located in Asia. We estimate expenses of approximately $6 million for maintenance and repair work, and expect the project to be completed by the end of the second quarter in 2012. Ongoing cost associated with this project will create a slight drag on margins in the first half of 2012. As we repair the SYE facility, we will continue to meet our customer needs in our other Asia-Pacific facilities. We anticipate a reduction in revenue of about $3 million to $6 million during each of the first quarters -- first 2 quarters of 2012 as the transition to other facilities occurs. We expect production at the SYE facility to resume during the third quarter of 2012.
So in summary, the softness in demand for conventional printed circuit boards that we experienced in Asia-Pacific is likely to continue in the second quarter, as weaker macro environments persist. However, demand for advanced HDI work remains solid. We continue to see new product launches that require advanced HDI printed circuit boards and rigid-flex print circuit boards, and we expect this trend to continue. We remain confident that we are targeting the right diverse group of end markets and customers. In fact, we have greater product diversification opportunities that keep customers than before. We believe this diversity in our customer base, end markets and geography provides more demand stability relative to industry averages. The benefits of this diversity were evidenced by the increased revenue and profit contributions of our North American operations in the first quarter. We believe our global footprint is expanding our customer engagements and enabling us to grow market share. Cross-selling has taken root, and quarter by quarter we are gaining more traction.
As we have previously noted, our CapEx program focused on technology enhancement, bottleneck areas and maintenance. We plan to invest $100 million to $120 million in 2012, as we continue to expand our capability in advanced HDI and rigid-flex printed circuit board manufacturing capabilities. Our Flex and Rigid-flex business, which is primarily associated with smartphone and touch pad tablets, has grown from 2% of sales in Asia-Pacific in the fourth quarter of 2010, to 6% of sales in the fourth quarter of 2011. We believe the underlying long-term drivers for advanced technology printed circuit boards remains intact. The trend towards the proliferation of converged mobile and media devices, and the surge in networking applications remains unchanged. We are well-positioned to capitalize on these growth opportunities. Now based on customer input about new product introductions, the overall prospect of our business in the second half of the year are strong, and we expect the majority of our revenue and earnings for 2012 to come in the second half of the year.
Now, Steve will review our financial performance for the fourth quarter.