Joseph Moreno
Analyst · Sidoti & Company
Thanks, John. Good morning, everyone. Let me add my welcome to John's, and as always I'll make a few opening comments and then we'll go right to your questions.
Q2 was an excellent quarter despite the economic uncertainties with adjusted EBITDA growing to $40 million, compared to $31 million a year ago and $26 million last quarter.
In Machine Clothing, our sales came in pretty much as expected. We had suggested in Q1 that we would see a bounce back in Q2 revenues except in Europe and that's precisely what happened. Americas held firm, Asia held firm and West Europe weakened a little bit more, dropping below the already weak Q1 levels.
Our margins in Machine Clothing were very strong, despite serious overcapacity issues in Europe. Ordinarily, gross margins in Machine clothing ranged from 42% to 44%, because of strong plant utilization in the Americas and favorable product mix, we came in at the high end of that range.
AEC also performed as expected. Sales and EBITDA grew sharply compared last year and were consistent with Q1 2012 performance. The LEAP program ramp continue to progress very well, and on the commercial front, total orders enhanced for the LEAP engine now number nearly 4,000.
At the recent Farnborough Air Show, at which Albany received a good deal of media attention, CFM disclosed that it expects our production to hit 32,000 fan blades per year by 2019. At 18 blades per engine that translates to nearly 1,800 chipsets per year rather than the 1,500 we had been assuming.
At the same time, the pipeline of new product possibilities continues to strengthen the potential for additional content on LEAP, both on initial and future versions continues to grow and the potential for new products outside of LEAP also continues to grow.
To take one prominent example, Boeing has now scheduled for this quarter a new ground test for the advanced engine nozzle that they are developing. The nozzle uses our ceramic matrix composite substructures. The other highlight in the quarter was the completion of the sale of PrimaLoft and of our debt and pension liability reduction efforts
To summarize the impact, our net debt at the end of 2012 was about $260 million. Today, it is about $180 million. Our total unfunded pension liability at the end of 2012 was $100 million. Today, it is about $30 million. So net debt from $260 million to $180 million, unfunded pension liability from $100 million to $30 million, that's between end of 2011 and end of Q2. So in sum, our balance sheet is now in great shape.
As for our outlook, obviously it hinges on the health of the economy, especially the European economy. Our expectation, given everything we see today, is that adjusted EBITDA for the overall company for the second half of the year should be roughly comparable to adjusted EBITDA for the second half of 2011.
Now, this outlook is based on the following assumptions. First and most importantly, it assumes that the economies in the Americas and Asia hold firm. Second, it assumes some further deterioration in the European economy and paper industry. Third, it assumes that gross profit margins in Machine Clothing, which as I mentioned reached the high end of our normal range in Q2 will regress towards the mean.
And one final assumption. You'll see in the discussion of STG&R in the earnings release that there was $1.5 million favorable impact in Q2 from normal adjustments to incentive compensation and other accruals. Our outlook assumes the absence of such favorable impacts in the second half of the year. But the key assumptions Asia and the Americas hold, Europe continues to deteriorate.
In sum, what we see is very good performance in both businesses in Q2, except for Europe, with an outlook for similar performance in the second half of the year, again, except for Europe.
Let me stop with that and turn to your questions. Operator?