Joseph Moreno
Analyst · CLSA
Thanks, John. Good morning, everyone. Well, Q1 2012 was obviously a very disappointing quarter for us as sales in machine clothing particularly in Europe were much softer than we had anticipated and so what I would like to do at the beginning of this call before we get to your Q&A is discuss what happened in machine clothing in Q1, why we didn't see this coming and what it means for our outlook.
As we discussed last quarter we had been expecting a slow seasonal start to the year and that did indeed occur. In fact the seasonality was a little more extreme than we were anticipating. But we were also expecting the slow start to be followed by a gradual ramp up in sales as the quarter progressed. And given the strong order trends right from the start of the quarter and increasing activities in our plants and strong shipments in the backend of the quarter, we kept expecting that ramp up in sales right through the end of March, but it never materialized. Revenue remained, stayed soft through the entire quarter. Now there were a number of positives in Q1, let me run through them quickly and then I will come back to the weak Q1 sales in machine clothing.
So first just a minute on the positives in Q1. As I mentioned orders in machine clothing except for Europe were strong through the quarter. Our plants were busy in March and shipments flowing into Q2 from the end of the quarter and which will be recognized in Q2 were very high, unusually so. Considering the soft sales our margins in machine clothing were good. We made good progress on our efforts to strengthen the balance sheet with large reductions in net debt and pension liability. Net debt declined by $70 million, by the end of this month our total pension obligation will have been reduced by over $200 million and the unfunded portion of our remaining pension obligation will have declined to about $30 million.
Yesterday we announced that we have entered into an agreement to sell PrimaLoft for $38 million which will further strengthen the balance sheet and as I discussed in some detail in the release, our composites business had a very encouraging quarter, 35% year-over-year growth, operating income breakeven, improving productivity, excellent progress towards the LEAP ramp, excellent progress in building up our R&D pipeline and the potential for annual EBITDA to grow to about $20 million in 2016 which is of course the starting point for that LEAP brand and the inflection point for sales and profitability.
So there were a number of bright spots, but obviously the story in Q1 is the soft sales in machine clothing. So before we go to your questions, I would like to give you a sense of how we are thinking about the top line in machine clothing and what that Q1 performance means for the rest of the year. The average revenue per quarter in machine clothing for quarters 2 through 4 of last year was $184 million. So going into this year we thought that this $184 million average was a reasonable benchmark for quarterly sales in machine clothing. Now we knew we were going to have to deal with seasonal effects especially in Q1 but excluding seasonal effects we thought the $184 million average seemed like a good quarterly benchmark.
Well as we now know our Machine Clothing sales in Q1 2012 were only $164 million, so $20 million below that quarterly benchmark. We think more than half of the missing $20 million is a matter of seasonality and timing and should bounce back right away in Q2 and for the rest of the year and beyond. So more than half of the $20 million bounces right back.
But there is another portion of the $20 million roughly $5 million to $7 million that's related to weakness in Europe and that $5 million to $7 million per quarter is probably not going to bounce back. Given the weak and deteriorating European economy combined with the structural overcapacity in the European paper and paper machine clothing industries, we think that $5 million to $7 million per quarter is probably gone permanently, not just for the rest of this year but permanently. In other words that benchmark of $184 million per quarter of machine clothing revenue is now more like $178 million per quarter.
Now we have been talking about overcapacity in Europe for some time and we had taken it into account in our long-term model of flat to 1% growth in machine clothing. But we have been expecting our sales in Europe to decline gradually over several years rather than all in one quarter. In hindsight one of the lessons we learned in late 2008 seems to apply directly to our European sales in Q1 2012. At the front end of a serious recession, which is what appears to be what Europe is heading into, when you're dealing with overcapacity as we are in the European paper industry, sales drop out in big chunks rather than gradually and they don't come back.
We think that's what just happened to machine clothing sales in Europe in Q1. It hit all at once and it hit late and so a quarter that was already being dragged down by an unusually strong seasonal effect was made quite a bit worse by what is probably a more permanent structural effect. So what does this mean for the rest of the year? A $178 million run rate in machine clothing rather than $184 million puts us even with Q2 2011, but behind Q3 and Q4 which were at $188 million and a $183 million, respectively.
However profitability in machine clothing has and should continue to improve as we keep reducing costs and improving productivity. At a $178 million run rate adjusted EBITDA in machine clothing for the rest of this year should be comparable to adjusted EBITDA in machine clothing for Q2 through Q4 of 2011.
So assuming global economic conditions do not deteriorate significantly through the course of the year, our revised target for machine clothing for the rest of the year that is for Q2 through Q4 is for flat year over year adjusted EBITDA, lower sales but for Q2 through Q4 flat adjusted EBITDA.
Now when you consider the entire company and add the improving performance in AEC and the positive impact of the pension liability reduction, total company adjusted EBITDA for Q2 through Q4 of 2012 should be slightly better than total adjusted EBITDA for Q2 through Q4 of 2011. As you know, there's a lot more material in the release about Albany Engineered Composites and the pension liability reduction but I hope I have given you enough here to give you a clear understanding of how we are viewing Q1 and the outlook for machine clothing. So I will stop here and let's go to your questions. Operator?