Thomas L. Pajonas
Analyst · Robert Barry
Thanks, Mike, and good morning, everyone. Before I review the overall markets and the details of the business segments, I'd like to discuss the new structure. As Mark mentioned, we are transitioning to a One Flowserve approach. We will be focusing on product and service platforms, as shown, and driving those platforms on a worldwide basis within our operating divisions of the Engineered Product Division, EPD; Industrial Product Division, IPD; and the Flow Control Division, FCD. Each platform will be responsible for product definition, manufacturing loadings, sourcing, lead and secondary product manufacturing strategy, sales and execution. Several process functions, like financial systems, project management, supply chain, research, human resources and information technology will provide consistency of processes across the platforms. We're excited about this change, as we drive specific focus to each platform on a worldwide basis. Overall, bookings increased from $4.2 billion to $4.7 billion year-over-year. Bookings grew nicely year-over-year by focusing on our aftermarket strategies and strategic growth initiatives in emerging markets. Opportunities continued to be mixed, with strong activity in most power markets, the chemical, general industries and upstream oil and gas. Aftermarket opportunities remain strong as we continue to redeploy resources and increase our capabilities through our services and solutions platforms. Overall, the project business remained competitive. We continue to approach opportunities strategically by balancing pricing discipline, project win rates and market share targets, factory loading considerations and long-term business considerations. Large project pricing, however, remains very competitive in the current environment. In the oil and gas area, there's a shift of activity towards upstream production. In particular, natural gas has a growing focus, even as shale gas finds in North America have kept domestic prices low. Investments in new refineries continue to be driven by Saudi Arabia, China, Brazil and India. Oil and gas production spend could increase mainly because of the depletion rates of current fields and higher costs of developing new harder-to-find oil and gas deposits. While we expect long-term market growth to remain robust, we also see the near term being moderated due to economic uncertainty in Europe. As a result, we continue to view the immediate future as mixed, with opportunities continuing to present themselves in the emerging markets. In power, activity is focused on China and India and particularly on the supercritical side driven by reduced emissions and efficiency. Nuclear power opportunities continue in various countries around the world, including the recently announced Vogtle plants in Georgia. Natural gas reserves have created opportunities for combined cycle power plants, particularly in the developed regions like the U.S. The chemical market in general is focused on the Middle East and China for new construction and MRO activity in North America and Europe. With recent finds of the shale of natural gas in the U.S., the use of natural gas as a feedstock has raised opportunities because of its low cost and available reserves. Refining, petrochemical and chemical plants will continue to vertically integrate. This is due to the proximity of the feedstock and the need of customers to drive more margin in countries like Saudi Arabia, the UAE, Kuwait and Russia. General industries, including pulp and paper, mining and distribution, have seen a general increase over last year and have rebounded somewhat from the 2010 levels. Bookings in 2011 were dominated by the oil and gas industry of roughly 40%, with chemical at 18% and general industries at 22%. Sales for 2011 remain roughly at the 2010 splits by region, with North America at 32%, followed by Europe at 23% and emerging markets at 45%. The Middle East continues with the refinery and petrochemical investments, even though there continues to be general unrest in some areas. Asia Pacific continues to drive forward with investments in power, driven by the coal-based economies of China and India. Original equipment and aftermarket, bookings and sales saw good growth on a yearly basis. Original equipment bookings and sales grew 11.1% and 8.2%, respectively, year-over-year. Aftermarket bookings and sales grew 9% and 17.6%, respectively, on a year-over-year basis comparison. The workforce of skilled engineers with our customers continues to retire at an accelerated rate. This should result in an increased reliance on suppliers, like Flowserve, and drive the demand for offerings like our integrated services and solutions. Over the past 5 years, Flowserve has continued to make strategic investments in our most important resource, our people, specifically in engineering and leadership capability. Flowserve has added nearly 1,000 engineers over this period, representing a compounded annual resource growth rate of over 9%. In addition, Flowserve has trained over 1,200 managers since 2008 in management and leadership foundation courses, with nearly 50% occurring in 2011, as we build our leadership bench for the future growth. Flowserve has grown our employee resource base in emerging markets by over 50% since 2006, with 23% of all employees now located in emerging markets. Overall, we are excited about the infrastructure developments we see across the industries we serve. Now let's review the various business segments in detail. The Engineered Product Division grew bookings 12.3% in Q4 versus prior year. Sales grew 13.8% over the same period. Bookings growth in Q4 came from the chemical, oil and gas power, and general industry businesses. Regionally, much of the bookings and sale growth in Q4 came from North America, Asia Pacific and Latin America. Gross margin was 34.5% in Q4, down from prior year. Operating margins, however, were 18.7%, based on operating and income growth of 12.2% from prior year Q4. On a full year basis, bookings grew 4.1%, with solid growth in chemical, power and general industries. Sales grew 7.8%, with regional growth in North America, the Middle East and Asia Pacific, followed to a lesser extent by Latin America. Operating margin was 17% for the full year in a mixed market environment. Aftermarket bookings and sales increased both in Q4 and the full year. Q4 bookings and sales increased 7% and 14%, respectively, and full year bookings and sales increased 9% and 16%, respectively. Our aftermarket business continues to strengthen. Services and solution opportunities also continue to grow, gaining interest from our customers by focusing on energy efficiency and operating cost reduction. Overall, Flowserve has 450 global customer alliances, of which approximately 112 are fee based. The power market, in general, saw good growth on a yearly basis, in spite of the continuing effects of the Fukushima incident. Projects in fossil, gas, solar, geothermal, wind and biofuels are proceeding and present opportunities for bookings growth. The chemical market again saw good growth, especially with the opportunities that gas presents itself as a feedstock versus liquids. Oil and gas opportunities continue to present themselves, particularly in the Middle East. Proposal activity has been robust in this area, even though the oil and gas business was down about 2.5% from prior year. Overall growth in general industries, including mining and paper, provide for good diversification of our product base. In the face of competitive pricing environment, we continue to focus our lower cost sourcing, cost management and productivity improvement using our well-established continuous improvement programs. We also positioned ourselves for growth by taking advantage of emerging markets. We invested in more strategic localization efforts in Brazil, India, China and Russia, and we continued to differentiate our integrated solution offerings through expanded asset management contract offerings. We completed our acquisition of Lawrence Pumps and integrated it into the business in Q4. Lawrence is a premium brand name in the oil and gas and chemical sectors. Their products are well known for their reliability in harsh, critical service applications. This acquisition is consistent with our strategy to grow and deliver value through bolt-on additions. Lawrence Pumps is now part of the EPD portfolio. The Industrial Product Division, IPD, is improving, with increased bookings and sales in Q4 versus prior year. Orders were up 5.3% in Q4 versus prior year, thanks to the increases in chemical, power and water business. Regionally, that growth came from North America, Europe and Asia. Sales were up 14.3% in the quarter based on North America and Asia Pacific projects. Operating margin was 9.1% for the quarter, as we continue to work off lower margins in the backlog from prior periods. We are also continuing to work on increasing the performance and efficiency levels of our IPD plants. On a yearly basis, bookings grew by 9.4% on the strength of the chemical and general industry business. Regionally, the growth came from a strong Asia Pacific and Europe and, to a lesser extent, North America. Sales grew 9.7% on a year-over-year basis with strong growth coming from North America, Asia Pacific and Latin America. Operating margins for the year were 7.2%. We continue to optimize certain structural parts of our business, including an increased emphasis on on-time delivery and overall unit efficiencies. Both bookings and sales grew in the aftermarket business for the quarter and full year. Aftermarket bookings in the quarter and the full year grew 18% and 9%, respectively, while sales grew 14% and 17%, respectively. IPD will continue to stay focused on improving operational efficiencies, on-time delivery and overall contract execution. IPD remains committed to reaching its operating margin target of 14% to 15% by 2015. The Flow Control Division had a solid quarter of performance. Bookings were up 15.2% versus Q4 with strong growth across all sectors, including chemical, oil and gas, power and general industries. Regional booking growth was strong in North America, Europe, Asia Pacific and Latin America. Q4 revenues were up 5.6% versus prior period, with strong growth coming from the Middle East, Asia Pacific and Latin America. Gross margins of Q4 were up 180 basis points versus prior period, based on stronger showings in the oil and gas businesses. Operating income increased 18.3% versus prior year Q4. The overall book-to-bill ratio was 1.0 for the quarter, while the book-to-bill ratio on a yearly basis was 1.09. On-time delivery to our customers was 91%. For the full year, bookings increased 22.7% over prior year based on the growth in the oil and gas, chemical and general industries. Sales increased 23% versus prior year. Latin America and the Middle East lead the increase, coupled with strong percentage increases in Europe, Asia Pacific and North America. Operating income increased almost 29.3% versus prior year. Aftermarket bookings and sales for the full year versus the prior year increased 7% and 23%, respectively. In addition, all customer channels to the market, original equipment manufacturers, engineering and procurement and construction, end-users and distribution, grew in bookings year-over-year. Overall bookings growth reflected our investments in emerging markets, particularly in the Middle East and Asia Pacific, along with the strength in our core developed markets. In our industrial markets, the chemical industry continued to see strong Q4 growth, driven by smaller capacity increases and MRO activity. Renewed interest in chemical plants is beginning to form in the Middle East based on their drive to be recognized as a petrochemical hub. This is also the case in the U.S. based on the abundance of relatively low priced shale gas. Germany and key markets in Asia reported strong MRO activity. We also secured new orders for the silicon chip production for the solar business. In the oil and gas business, we have seen continued interest in the LNG market, particularly in Australia, and some interest in the U.S. Gulf Coast region, again, based on the abundance of shale gas. Proposal activity remained strong with the gas projects, LNG projects, pipeline initiatives and Middle East activity. Shifts from gas to liquid in the U.S. have been a continued topic in the North American market. The power market has not yet stabilized. This is due to the nuclear reports due out of China, the continued discussion of the fossil coal EPA requirements in the U.S., and the overall inquiry and the interest on combined cycle plants. Solar projects continue being discussed, along with renewed interest in biomass projects, albeit on a smaller scale. In general industries, pulp and paper in South America continued to drive forward, as well as the overall distributor business. The distributor business increased over 22% year-over-year, as this relative market continued to gain strength. Some project orders were also realized in the steel industry for air separation plants and in other industrial gas applications in China. FCD's key initiatives will continue to drive our aftermarket and original equipment penetration into the emerging markets, particularly in China, Latin America, the Middle East and Russia. Our focus on on-time delivery and quality will provide FCD with customer growth platforms for the future. And now I'd like to turn this back to Mike Taff.