Robert Bauer
Analyst · a question
Thank you, Dave, and good morning, everyone. Thank you for joining us today. Today’s discussion may take some extra time as we explain details of our financial results, which include a $19 million charge for replacement of concrete ties that are largely in Union Pacific installations. At the same time, we'll review the underlying performance of the business, which was pretty good.
So while we have reported a loss for the quarter of $0.31 a share which was driven by this charge, the underlying business was operating at $0.87 a share and we will provide as much detail for you as possible to help you understand that. We also had record order entry this quarter, $212 million, which brought the backlog up to $255 million. So all in all, it was a pretty good quarter.
What I want to do to begin with is talk about the Union Pacific claim and the warranty charge and get that out of the way first and then we’ll go into some of the underlying business performance. We’ve been attempting to understand the concerns surrounding field reliability of our Grand Island concrete ties for some time now. The ties in question are those made in our Grand Island, Nebraska facility, which we closed in early 2011. I want to be clear that our current Spokane and Tucson facilities that also make concrete ties are not a part of this concern.
We made a lot of progress in the last quarter studying this with the benefit of one more thorough field inspection, more samples for the lab. We had deeper forensic analysis that took place, which involved a partner research firm that we have had working with us to help understand this problem, also some manufacturing data that we've been able to dig through that has helped uncover conditions that can lead to premature tie failure.
So it is now more clear to us that some of our Grand Island product is not living up to our expectations or our customers’ expectations and we must correct the situation. Union Pacific does have the majority of the ties in question. In many ways, I’m pleased with the fact that we've identified the source of the problem and can quantify it and I think I can say we have our arms around it. On the other hand, a $19 million charge is a big charge and we're not pleased with the fact that we have to report a loss this quarter as a result of that. But let me go on to share some additional information with you about what we have recently learned.
Ties manufactured in our Grand Island, Nebraska factory between 2006 and 2007 make up the majority of those failing prematurely. The failure mode stems from process conditions under which a tie can lose its structural integrity in the field, there’s a lot of chemistry behind that. Actual inspection of ties in track and the deeper forensic analysis I referred to a minute ago helped us uncover these findings in just this latest quarter.
We have identified the source of the problem and therefore believe we can approximate the number of ties affected and what we need to do to correct this problem in the field. And finally, while we have not completed all the details of how to correct the field situation at each customer site, we believe we can estimate the expense required to put this issue behind us.
So our current situation and our estimate of the costs and our current proposals for corrective action is what has resulted in the $19 million charge. While we would like to bring closure to this matter today, we still have some details to sort out with customers, particularly Union Pacific, which could affect the final outcome. But the management team here is committed to looking out for the best interest of our shareholders and therefore, resolving this matter in an efficient and an effective way and of course, we're also looking out for the best interest of our customers as well.
And I do want to add before closing my remarks on this situation that our Board of Directors was deeply involved in this decision making. They are deeply concerned about our shareholders as well as our customers and for the L.B. Foster business in general, and I want to thank them for their support and guidance along the way in helping us move to this point.
What I'd like to do now is turn my attention to business performance. I’m sure there will be some additional questions that you will have for me and/or Dave regarding the charge and the warranty claim as we close, so we will address those then. But with regard to business performance, excluding this charge, our earnings per share would have been $0.87 and gross profit margins would have improved to 19.2%.
So both of these are better than Q2 of last year, especially gross profit margins and I think have certainly led us to conclude that it was a pretty good quarter in our underlying business. We have 2 businesses, the Rail and Tubular business, which are really having a great year, which is helping offset weakness in the Construction segment.
So overall sales were $165 million, down 3.8% as we reported, driven by the fact that Construction was 32% lower than prior year, but while our Rail business was up 14% and Tubular up 44%. Nearly all divisions of the Rail business were up by double-digit growth rates, including our distribution business, for new rail, our Allegheny Rail Products business, CXT ties, in a number of areas we really had a good quarter.
Spending among the railroads remains at attractive levels, as I’m sure many of you have seen out there. They continue to report solid results for their businesses. And our Tubular business continues to reflect the strength of the energy markets, our oil and gas, as well as the agricultural market, each of which are pretty strong.
So we also had record bookings of $212 million in the quarter. This was a real milestone. It wouldn’t be possible without some really big orders of course, and you may have seen the news that we published on winning the Honolulu Rapid Transit Authority project. That was a $60 million order, the largest order in the history of the company. We have got just about every rail product that we distribute or make on that particular project, and we'll look forward to working on that over the course of the coming few quarters and into 2013. We also won some other really nice projects, one from Amtrak, a couple in our coated products business. So it was a really good quarter from a standpoint of big project wins.
So our backlog is now at $255 million. That is up 33% from last year. That’s up $55 million from just the last quarter. So it’s pretty good position for us to be in. I’d say that the second half of the year, we'll certainly benefit from this. So we feel pretty good about that.
Keep in mind that our reported numbers have been adjusted for continuing operations to reflect the sale of our SSD business, which did take place here in the second quarter. We sold that business to Holland. It is a much better strategic fit with that company than it is with ours, which is really good for the business, it’s good for the employees. That's the reason that we decided to divest it. And Dave, in his comments, will cover the gain on the sale, which is also reported in our Q2 numbers.
Specifically about each of the segments, the rail business, as its sales were up 14.1%, benefiting from continued strength in capital projects as well as maintenance that’s taking place in all of the rail markets that we serve. In this quarter, the transit market has contributed significantly to our backlog, both in rail fasteners and concrete ties. Again, we won just about every product that we make on the one Honolulu project.
Activity with our core rail distribution business and insulated joint products was very good. Our backlog and concrete ties for our 2 facilities remains very strong. In fact, that backlog goes out into the last quarter of this year. So that business is also doing very well this year.
With regard to margins, the charge for concrete ties negatively impacted rail margins this quarter, which is reflected in the 1.8% gross profit that you see for the quarter. However, the underlying performance of our product lines is good. And when you exclude the charge, it’s considerably better than prior year. We do have some minor dilution from our distribution business in Rail because it’s doing very well this year and we are winning some nice projects there, but it is one of our lower margin products, so we could get some unfavorable mix from that. But we also get some nice leverage from the growth in that business this year.
Construction is the area that's remained soft, as we had expected, largely driven by our core piling business. The news that we continued to hear was project delays. But as we do look out into the next quarter, the Q3 forecast looks better. I think our year-over-year comparisons in the coming quarter will be much better than what we're reporting this quarter being down 32%. So I’m pretty certain we will see some improvement in that area as we look forward to the third quarter.
And despite the challenges in the market, we were able to keep our gross margins close to prior year levels. We'll see some deleverage in this business as the pre-tax lines -- or at the pre-tax lines due to the significant volume decline, but I’m happy that we've been able to keep our gross margin levels up while we’ve been seeing some significantly volume reduction.
The Tubular Product business again had another great quarter, sales up 44%. The demand in oil and gas markets winning projects in shale gas applications for coated products is extremely strong. We’ve been able to respond to the increase in demand with existing capacity. We’ve added the additional shifts in our factory to handle the strength in the market. And I believe the market will have some strength for the foreseeable future. But as I mentioned last quarter, I’m sure this growth rate will begin to moderate. Of course, this quarter is lower than last quarter, both in the high double-digits, and I’m sure this will begin to moderate here as you look at this over the long run.
The Threaded Products business, which mainly serves the agriculture industry, turned in another good quarter as well. We're fully operational now in our Magnolia, Texas facility. And our joint venture, which is also in Magnolia, for coupling products continues to add value for both the agriculture and the oil country tubular goods markets. So as in the prior quarter, this sales increase brought in some nice margin leverage and with it, GP came in at 29%. So, again, our Tubular business is really having a good year.
So all in all, we generated $5.8 million of cash from continuing operations in the quarter. We netted approximately $8.6 million from the sale of our SSD business. So the underlying performance in this quarter, I can say that we're very happy with. We're happy with the fact that we’re making some progress with the warranty claim that we've talked about now for a few quarters. So, again, well, I am sure there will be some questions on that as we move to the Q&A session. I want to thank our employees for their efforts in delivering another great quarter for us and the numerous projects underway that are benefiting the company.
So with that, I’m going to go ahead and turn it back over to David Russo, and he will take you through some of the more of the specifics on our financial results before we get to the Q&A session. So David?