Robert Bauer
Analyst · Robert Kosowsky from Sidoti
Thank you, Dave. Good morning, everyone, and thank you for joining us. I am going to focus on 2 significant messages from our announcement this quarter. First, our Rail and Tubular businesses are having a very good year and are really driving the overall performance of the company. And second, we have made substantial progress on resolution of the Union Pacific warranty claim. I'll provide you with details on the approach to begin putting this behind us.
I want to begin my comments with the Union Pacific and concrete tie warranty claim status since it did have an impact on the quarter's results and since it's reached the point where I can give you a clear explanation of how we'll resolve this. But before I go into it, I do want to mention the headlines of our press release that start with $170.3 million in sales, which was up 7.6%. That was driven by a 24% increase in the Rail segment sales and a 53% increase in our Tubular segment sales. This is driven by strong order input in the quarter for these 2 businesses, which I am happy to say more than offset the weakness that has continued in our Construction business.
We did take a $3 million charge in the quarter to accurately reserve for the concrete tie warranty claims. This brought our reported earnings per share to $0.83, but without the charge, we met $1 even in our EPS number.
Order entry in the quarter was good, $140.8 million. That was 12.5% above last year's third quarter. And cash flow was also solid at $21.6 million for the quarter, which has further strengthened our balance sheet as the company also remains virtually debt free. So those are the headlines.
Let me start with this Union Pacific claim and the warranty charges, because I know that’s an important subject we have been covering. And of course it affects our quarterly results, just as it did last quarter. The company has been assessing warranty claims for concrete ties made in our Grand Island, Nebraska facility for some time. As we previously reported, these are ties that aren’t performing up to our expectations and don’t meet our quality standards. A large majority of the claims are from Union Pacific Railroad, although there are a few other customers that have been affected by this. I’m going to largely focus on Union Pacific, as this is the claim we’ve been reporting on since last year. In this quarter, we’ve made substantial progress with Union Pacific and I wanted to touch on the 4 main points that will help you understand how we’re moving forward.
First, we’ve agreed on a process with Union Pacific for identifying or replacing ties that meet the criteria for replacement. This will apply to products sold from our Grand Island plant, some of which carried a 15-year warranty and some of which carried a 5-year warranty. We will work closely with Union Pacific as we assess track conditions and begin the process of planning and documenting their replacements.
Second, in order to satisfy their concerns over possible deterioration of ties in the future, we are going to apply the 15-year warranty policy, which comes with a 1-to-1 replacement ratio to all ties which had a 5-year warranty and a 1.5-to-1 replacement ratio. This means it’s going to provide an additional 10 years of protection to help guard against any unforeseen problems and we have made this offer to them.
The third point. Following the changes to the warranty policy and our current overall assessment of the scope of the problem, we recorded an additional $3 million warranty charge in order to adequately reserve for the cost of resolving the expected claims. This brings the total reserve to $27.2 million which is for all claims, not just the Union Pacific claims. And as I pointed out earlier there are a few other customers where we have the same issue. The reserve is supported by the extensive field inspection and the forensic analysis that we’ve conducted, which has included hiring a third party expert that has helped us in all of the analysis of this, now, over the course of the past year.
Our fourth point and final point on the subject is that we will be able to produce the replacement ties at our Tucson manufacturing facility, which has been under a 5-year supply agreement with Union Pacific, which expires this December. UP has verbally indicated to us their intent to award us a new 5-year supply agreement for this facility with some minor adjustments to the specification and terms, which we still have yet to work out. So there will be more to do on that.
So I’ll conclude my remarks on Union Pacific claims by saying that I’m happy that we’ve reached the point where the major part of the discussions are behind us on this matter. I am very pleased that we are finding a way to work closely as we resolve the unsatisfactory conditions in their track. And of course I am pleased that they are taking a favorable view towards L.B. Foster as we work through what’s been a difficult situation.
So with that, let me make a few comments now on our business performance. Now with 9 months of the year behind us now we find sales well in excess of our early year forecast for the Rail business, particularly, up 15.8% year-to-date and for the tubular business which is up 51% year-to-date. These businesses have both benefited from strong underlying market performances; as rail companies and energy and exploration companies have both increased capital spending considerably this year.
With respect to the Rail business. While there has been a lot of talk about coal transport being off, the increases in automotive, industrial, intermodal and energy commodities are all making up for the unexpected decline that they’ve seen in coal traffic. In fact, our data shows that year-over-year third quarter increase in petroleum products is up by 50% over Rail and the year-over-year automotive and vehicle numbers is up 12.7%. So there is some really strong increases in those 2 categories.
So capital spending by the Class 1 rail companies was up nearly 11% in the quarter, and on a year-to-date basis, it’s up 19%. So we have clearly been benefiting from that, and it's now the second year in a row, where there has been some substantial increases in capital spending. I think the Class 1s have had a bullish view on the market, and clearly some of these other areas, where they are enjoying some success are helping them.
We have also benefited from winning some key projects at short line railroads and transit projects. In fact, a large part of our growth this year is coming from our new rail distribution business as well as concrete ties, both of which are having a good quarter and a good year with transit projects. We see ridership growth numbers that have now been up in each of the last 8 quarters. So that's a nice thing to see in the marketplace. So these divisions helped drive the 24% increase in sales for our Rail business in Q3.
In the Tubular products area, they have had another great quarter; sales up 53%. Demand in the oil and gas markets for coated products remains strong. We have started to even build some backlog for next year with orders that came in, in the third quarter. So that was nice to see. And of the projects that we are working on, 83% of the miles of pipe are headed for shale projects, which of course is what we have been talking about that has been driving a lot of this growth throughout the year.
So as we look at the data points that we track, where there is 2000 miles of new natural gas transmission lines expected to go in each year, 1,300 miles of oil and LNG transmission lines per year, we remain bullish on this market, although we certainly expect that to have a more moderated growth rate in terms of the impact on our business. But our credit products business in Tubular has also been good. The business fell back to single-digit growth rates this quarter, but is still maintaining a double-digit growth rate on a 9-month year-to-date basis.
So turning to Construction. The heavy civil construction markets are really struggling to get some traction. I don’t think that's any new news out there. Year-over-year third quarter Construction sales for us were off by 24%. Sheet piling projects really have not picked up in this timeframe. Our buildings business is off from 2011 levels. And as we watch projects that are requiring state and federal spending, which happens to be impacting or always impacts our buildings and our piling business and our bridge business, this continues to be under pressure.
We do think there will be an increase in 2013. In fact, we are planning on an increase in 2013, I might say largely due to how low our current business levels are. If you look at the forecast out there, non-res construction is forecast to be up 7% in 2013, although a fair amount of that growth is forecast to come from manufacturing investments. That is what took place in 2012 as well. So we will keep our eye on the heavy civil construction piece of that going into 2013, but I think, given the levels we are at, we should see some modest rebound with that in '13.
With regard to margins and earnings. Throughout our press release, we made some comments on the underlying profitability of the business without the $3 million warranty charge. This charge will be applied to our Rail business in the segment P&L reporting. We felt it was important to provide some restated profit numbers to help you understand how well the business is performing without this charge. So our reported gross profit margins for the company were 18%. Without the charge, they were 19.8%. And without the charge, as I mentioned earlier, EPS was $1 even per share.
Within the Rail business. There has been some margin dilution as a result of the rapid growth of our new rail business, both in the quarter and in fact is having that impact throughout the year, but it’s been more than offset by the decline in the piling gross profit as a result of volume.
Margins in the Tubular business continue to reflect the benefit of leverage from new volume there in those substantially high growth rates. But to avoid duplicating too much of the discussion on the profitability portion, Dave is going to cover that more in detail here as I turn it back over to him. So I won't go through that detail at this point. And after his remarks, we can take your questions.
I did want to note, though, with regard to our sales numbers, keep in mind that our reported numbers have been adjusted for continuing operations to reflect the sale of our SSD business, which took place last quarter and now our Precise bridge business, which took place this quarter. The sale of Precise in the third quarter will remove approximately $7 million of annual sales from our plan. SSD removed about $6 million in annual sales from the company. So Dave will cover some details on the loss of the sale of Precise, which is in our Q3 numbers; it's a small number.
But just to wrap up that portion. I did want to say that I don’t expect continued activity in the divestiture area at this time. I feel like we have dealt with the parts of the business that we felt had a better strategic fit with another company. So in the coming quarters here, at least short-term, you are not going to see any more of this activity that's in the divestiture area.
Turning to cash. We generated $21.6 million of cash from continuing operations in the third quarter. This is usually a big quarter for us to generate cash. The year-to-date number, we have generated $24.6 million in the 9 months compared to $10.7 million in the previous 9 months of last year. So that number looks good. And our balance sheet looks good. And you will hear a little bit more about some of the specifics on balance sheet items as we go through more detail there.
So finally, I wanted to just recognize 2 achievements before I turn the discussion back over to Dave for some of these details. First, to the team at our Spokane facility for getting us to the finals in this year's Best Plants award by IndustryWeek. Last year, we were a winner in this category, recognized by IndustryWeek for Best Plant in our Pueblo facility, and while we didn't place this year, it's still quite an accomplishment to be recognized among the best as a finalist in this competition. I think it speaks to our culture around operational excellence and our attitude towards continuous improvement. I want to congratulate our team and the folks that helped Spokane get to the finalist category.
And then second, I wanted to follow-up on an organization announcement that took place back in August, back on August 21 appointing John Kasel as Senior Vice President of our Rail Business effective September 1. John has been a part of our senior management team. And as I look at the Rail business, we have tremendous opportunity to create more value by combining the strengths of our independent divisions into a combined business segment that will focus on utilizing our collective assets to better serve our customers. There is a lot of opportunity in the technology sharing area, customer service, and bringing solutions to the market at lower operating costs for the rail companies that we serve. And we are going to pull all of that together under John. John has been with L.B. Foster for the last 10 years, most recently serving as a Senior VP of Operations. And I am pleased that John is accepting the challenge to lead this business into the future and maximize the value that it creates for L.B. Foster and its shareholders.
So with that, I will turn the discussion back over to Dave and he will go through his remarks more on our sales and profitability and business segment performance.