David Garofalo
Analyst · Scotiabank
Thanks, John. Good morning everyone. During the quarter, we continued our track record of steady cash flow generation from our underlying business in Northern Manitoba. The consistency of this business, coupled with the completion of 2 transactions that enabled us to secure $1.25 billion in funding, is expected to allow us to advance our production growth in all of our key metals over the next 3 years with 3 mines now under construction.
By backing these projects along development pipeline, we have accelerated the company’s transformation into a leading diversified producer with long life, low cost operations in the Americas. We also continue to be a predictable operator as we remain on track to meet our production and cost guidance for the sixth consecutive year.
We reached a major milestone in August at the Lalor project near Snow Lake, Manitoba with first ore production. To-date, we have hoisted approximately 30,000 tonnes of high-grade zinc ore. These grades are consistent with our expectations as we will be mining zinc-rich zones in the early years at Lalor.
The development of our Reed Copper Project is also progressing well with the completion of the portal trench excavation during the quarter. The project remains on schedule and we expect initial production by the fourth quarter of 2013. The Constancia project is advancing well in many fronts following a formal go ahead decision in August. We also continued our exploration program at the project which continues to demonstrate the growth potential at the high-grade Pampacancha reserve.
Total revenue for the third quarter of 2012 was $144.7 million, which represented a decrease compared to the same quarter last year, mainly because of lower sales volumes as a result of a large draw down of unusually high copper concentrate inventory in the third quarter of 2011. Year-to-date 2012 revenue was $521.6 million. Operating cash flow was $21.5 million for the third quarter of 2012, which represented a decrease compared with the same period in 2011, mainly as a result of lower sales volume I mentioned earlier.
Year-to-date 2012 operating cash flows were $133.2 million, which also decreased compared to the last year. Our cash and cash equivalents increased to approximately $1.5 billion as at September 30, 2012, driven mainly by the net proceeds from the long-term bond financing and the precious metal stream transaction. Our operating team delivered another quarter of on-target performance; they did so with continued exceptional safety performance and cost efficiency.
Our third quarter ore production at our Manitoba business was 20% lower, compared to the same quarter last year, due to the planned permanent closure of the Trout Lake mine in June 2012, offset partly by the start-up production at Lalor. We met our initial production target at Lalor on-time and on-budget with first ore in August.
Overall, mine operating costs per ton were 15% lower than the same quarter of last year, as reduced development costs at the Chisel North mine, which permanently ceased operations as planned in September, were only partly offset by higher costs at 777.
Our overall contained metal and concentrate production and unit operating costs for our mines and concentrators remain comfortably in line with full year guidance. After beginning initial production at Lalor during the quarter, we remain on track toward achieving our first full year of production from the main production shaft in 2015.
We also expect to reach commercial production for accounting purposes from the initial workings at Lalor in the second quarter of 2013.
We have invested approximately $305 million of the $704 million construction budget on the project to September 30, 2012. We have also entered into an additional $76 million in commitments for the project.
Underground mobile equipment was delivered during the quarter and we are now in the process of commissioning the fleet. The Chisel North workforce has been transitioned to Lalor and has established ore faces on the 810 and 825 metre levels. The contractor is continuing to ramp from the 840 metre level to the 910 metre level and will develop to the 910 metre production shaft station.
The main production shaft is now sunk to approximately 325 metres and is about 33% complete. Lalor ore will be processed at the nearby Snow Lake concentrator until completion of the production shaft and new concentrator. A new copper flotation circuit was installed and commissioned in the Snow Lake concentrator designed to maximize copper recoveries from initial Lalor ore production.
Basic engineering for the new concentrator is ongoing with value engineering reviews and design optimization underway. We have placed orders for the surface crusher and the SAG and ball mills, and delivery of these items remain on schedule.
We have also submitted an application for an Environmental Act licence for the Lalor, which will allow for production from the main production shaft. We expect to submit applications for Environmental Act licences for the new concentrator and tailings facility expansion in the fourth quarter of 2012 and 2013, respectively.
After our board approved a USD 1.5 billion investment in August, the Constancia project began full scale construction. We have invested approximately USD 154 million on the project to September 30 and have entered into an additional USD 322 million in project commitments.
Prior to receiving full board approval on the project, our team achieved many accomplishments to help advance Constancia toward a construction decision. First, we completed the front-end engineering and design work and we were granted the principal beneficiation concession or construction permit in June 2012. We have also completed a 2,100 bed camp, which is scheduled to expand to 3,000 beds by the end of the year to accommodate our peak construction workforce.
Mobilization of the EPCM contractor is complete and the plant site earthworks are underway. Our major earthworks contractor is also fully mobilized and is currently constructing the tailings management facility, haul roads and water diversion infrastructure. We have also awarded a contract for the concrete installation for the plant construction. Geotechnical drilling and sampling is complete and modeling of updated hydro geological testing is continuing with an updated model expected in mid-November 2012.
Major long lead items are secured and include mills, crushers, flotation cells, pumps, regrind mills and mine equipment, including trucks, shovels and drills. Bids have been received from multiple electrical power providers and the costs and availability are expected to fall within operating cost budget assumptions. We also executed a contract for the construction of the 70 kilometre power transmission line from Tintaya. The principal port operator has provided assurances that Constancia concentrate shipments can be accommodated and discussions are currently focusing on optimizing the storage and loading methodologies.
Relocation of the 36 affected families is well underway with the construction of new housing in progress. We expect all families to be relocated by the middle of next year.
The Constancia development schedule contemplates 9 quarters of construction, with initial production in late 2014 and full production commencing in the second quarter of 2015. On the exploration front at Constancia our focus has been on expanding the current resource outside the known reserve pit shell and we have been successful in achieving that goal so far. Two drills are focusing on infill drilling and step out drilling at Pampacancha.
A step out drill hole approximately 50 metres west of the established resource demonstrated that there is mineralization outside the known resource by intersecting 2.03% copper and 0.88 g/t gold over 60.4 metres. Step out drill hole PO-12-110, grading 0.59% copper and 0.33 g/t gold to the east, demonstrates the deposit can also be better defined in that direction. Expansion of the known reserves at Pampacancha will provide HudBay with an opportunity to further optimize the mine plan with enhanced grades in the early years of production.
A third drill is now focused on howgee [ph] geological and geotechnical holes providing data to the Pampacancha feasibility study. Favourable geology had been intersected in several drill holes at the Chilloroya South targets showing various thicknesses of mineralized skarn. Compilation of data from this exploration program is underway and assays are pending.
Three drills are scheduled to continue at the project for the remainder of the year. At our 70% owned Reed copper project our focus last quarter was to prepare the project site for portal development. During the third quarter, we completed the portal trench excavation. Of our $72 million capital construction budget for Reed, we have invested approximately $16 million on the project to September 30, 2012 and we have entered into an additional $13 million in commitments.
We have completed the installation of the new office and dry complex, installed power to the ramp and site, poured the foundations for the shop and warehouse, and installed a ventilation fan, silencers and heater at the portal in preparation for ramp development and onset of winter conditions.
Our workforce of development miners, electricians and mechanics are staying at an onsite camp. Necessary materials and mobile equipment for initial ramp development is onsite, and the first portal development round was taken in October. We are in the process of preparing the Environmental Act licence application for the Reed copper project and plan to submit it to the Provincial Government in the fourth quarter of 2012.
The project is on schedule and we expect initial production at the Reed copper project by the fourth quarter of 2013 ramping up to full production of approximately 1,300 tonnes per day by the first quarter of 2014.
Our transformation into a leading mid-tier diversified producer with long life low cost separations in investment gate countries is underway and being accelerated by the progress we have made to-date at our development projects and the funding we have put in place for these projects.
Production at all of our key mills is expected to increase significantly with 420% growth in copper, 35% growth in zinc and a 125% growth in precious metal production by 2015. Advancing our development projects while meeting our corporate objectives of maintaining and growing per share metrics drives our strategic decision-making. The precious metal stream transaction and long-term bond financing help fund our growth ambitions yet do not dilute our shareholder base.
On a final note, I ended last quarter by taking a moment to reflect on the closing of our Trout Lake mine after more than 30 years of service. Today, I would like to acknowledge the completion of mining at our Chisel North mine which began production in 2001.
Zinc grades at Chisel North were 12% higher than the same period in 2011, because of excellent recoveries from the pillars mined this year. That accomplishment demonstrates the strength and experience of our team and we are pleased to continue working with the Chisel North team, as they have already transitioned to help with the construction and early production at our Lalor mine.
In closing 2 mines this year, we undertook no layoffs as we were able to immediately redeploy our very experienced people at Trout Lake and Chisel North into jobs at the new Lalor and Reed mines.
I would like to thank all the men and women that contributed to the success of Chisel North and look forward to celebrating many successes at Lalor. Thanks for your time today and we are pleased to take questions now, operator.