William Lovette
Analyst · the company's website at www.pilgrims.com
Thank you, Rosemary. And good morning, everyone. I'm pleased to share our progress with you today. The fourth quarter was our best quarter in an extremely challenging year with positive adjusted EBITDA of $22.6 million. This encourages us given our internal improvement and efficiency in achievements, as well as external contributing factors signaling a turning point in the industry.
We ended 2011 with our fourth quarter sales totaling $1.83 billion versus $1.81 billion in quarter 4 of 2010. Our bottom line was impacted by $14.6 million of SG&A restructuring costs, causing our final net income to reflect a loss of $85.4 million or $0.40 per share. As a management team, we've made a lot of decisions this year to align our operations with the strategy we've developed. We have confidence in this plan because we created it from the ground up and committed ourselves to effectively executing and communicating within the entire organization.
Our strategy has 4 major components and I'm going to share this with you in terms of our approach and results to date for each aspect of that strategy. First, we aim to be a valued partner with our key customers. For example, we are employing greater use of category management to support our Retail customers with growing the chicken segment by driving sales, mix and margins at the Retail store level. Also we are executing a new foodservice operator strategy, which creates unique value for Pilgrim's and our customers.
Our efforts are devoted to helping our customers reach their end consumer and help them grow their business profitably. Chicken provides great value to both the retailer and consumer especially compared with competing proteins. The results of our contract negotiations have concluded and we now have an insignificant number of our sales contracts for 2012 and fixed-price arrangements for periods greater than 6 months. Almost all of our sales have either market-based pricing or give us the ability to reset pricing consistent with the underlying commodity markets.
We have demonstrated that we know our market and we have the courage to stand firm in our pricing strategy. What made these negotiations successful to us was threefold. One, the strength of our relationship with our key customers; two, the fact that everyone understands the industry solely can't sustain bearing the volatility of commodity markets long-term; and three, we provide high levels of service and a quality product. We see more fluid and diverse pricing model necessary to sustain profitability and I think it's fair to say that our results, going forward, will reflect the strength of the chicken market.
The next aspect of our strategy has been relentless pursuit of operational excellence. Our complexes have shown great progress in each of the areas we stressed all year, resulting in approximately $300 million of cost and yield improvements over 2010. Our goal for 2012 is to achieve an additional $200 million in cost and yield improvements. Although our purchased feed costs were $690 million higher for the full year over 2010 and market prices resulted in $112 million less of revenue equivalent, our cost and process improvements reduced the impact that, that had on our business.
During the year we completed the conversion of our operations to manual deboning resulting in significant yield improvements. Next, our sales mix is now reflecting a whole bird equivalent return tied to the chicken markets. The mixed management accountability process enables us to realize a return on whole bird equivalent, which is more reflective of component market values providing more market related margins.
Our next goal is to strategically grow value-added exports. We have dedicated a plant to export production focusing on markets where we see long-term growth opportunities. We're producing value-added products tailored to the local consumer preference and these changes we've made enable us to produce specific products for Japan and the Middle Eastern markets both of which emphasize very high quality standards. We're seeing foreign markets for chicken growing at a much faster pace than U.S. demand. We believe U.S. is very cost competitive on a global scale and will benefit from these trends. Export sales accounted for 13.3% of our U.S. chicken sales in 2011 exhibiting a year-over-year growth of 40%. In 2012, our goal is to, again, see double-digit growth in export sales.
And finally, we've been cultivating a culture of accountability and ownership within Pilgrim's. One of the opportunities that we had this year was in delayering and downsizing management. We had to make some difficult decisions on our corporate structure and how to best drive our new culture. Not only did the changes we implemented removed some of the layers that weren't optimal for decision-making, they also resulted in lower SG&A cost as well.
It enabled us to focus on talent development within the organization and over the past year, we brought in some excellent outside talent. They brought experience and fresh viewpoints into the company. And we're excited to be creating opportunities to grow our future management teams from their current talent pool. We have a management process that is specific to each plant P&L. We create an environment where local management has ownership and knows their results. Variable compensation is now linked directly to those results and this emphasis on results-oriented culture is what you can expect to see as our standard as we move forward.
We've gone through our strategy. Now let's talk about some of the macro issues impacting our industry. Market forecasts on chicken price expectations indicate that chicken prices will increase as supply continue to align with demand both domestically and globally. Boneless, skinless chicken breast meat started 2012 sharply higher than in 2011. Whole bird markets have climbed since September and remained well above historical price levels. Leg quarters continue trading at historically high prices aided by high demand especially in emerging markets.
Additionally, wholesale wing prices have traded higher in recent weeks as industry cuts have adequately balanced the supply. We continue to see discipline on the part of the industry with egg set averaging 6% below the start of 2011 and chick placements averaging 4% less. December production was 11% lower than in 2010. The breeder flock size remains relatively low and cold storage levels were down 21% over January 2010 with current levels at 629 million pounds.
You may recall, back in quarter 3, I said that we needed to have cold storage levels around 620 million pounds and the recent levels are encouraging. Our commodity risk management strategy continues to be of high importance to us. If we believe prices have an upside risk, we will mitigate that risk through derivative positions given our limited fixed pricing exposure, we have more flexibility than in the past to respond to shifts in the grain markets.
Feed cost will continue to be volatile and we've built that into our expectations. The input that we can control is our behavior to drive the best live performance quality yields and processing costs. Although we believe there's continued volatility in the corn markets, we also believe it is possible to be profitable regardless of the price of grain. The industry needs to adjust to generating positive margins and not depend on the weak corn prices to drive profitability.
I'd now like to ask Fabio, our Chief Financial Officer, to provide some color on our financial position and results for the quarter.